SMART CUT 030DSM

The SMART CUT 030DSM drills range in diameter from 0.8mm to 6mm, with a maximum drill depth of 16.5mm for most sizes. They feature hundreds of layers of diamond within a metal matrix, suitable for materials harder than 8 on the Mohs scale.

They are ideal for ultra-hard materials, including advanced ceramics, glass, quartz, natural and synthetic stone, and more.

SMART CUT 030DSM drills have a much longer lifespan, capable of drilling over 120 holes compared to 10-15 for electroplated drills. They are more cost-effective over time due to their durability and consistent performance.

They are not recommended for beginners due to their specialized nature. Beginners should start with electroplated diamond drills.

Proper usage involves selecting the correct drill size for the material, maintaining appropriate drilling speed, using suitable lubrication, and avoiding excessive pressure to prevent premature wear, and proper dressing when needed.

The metal bond technology ensures continuous diamond exposure for effective cutting, making them suitable for hard materials. This technology also ensures even wear and consistent performance.

Yes, they are widely used in various industries, including manufacturing, research and development, and professional contracting, due to their precision and long-term performance.

Yes, their longer lifespan means fewer replacements and less waste, contributing to more sustainable practices.

Always wear appropriate safety gear, ensure the drill is securely fitted, and follow all safety guidelines for high-speed drilling and handling hard materials.

Consider the material hardness and the required hole diameter. Consult the product specifications for the most suitable drill size for your specific application.

Absolutely. These drills are designed for high precision and accuracy, making them suitable for precision engineering and delicate drilling tasks.

Regular cleaning, proper storage, and avoiding overheating during use are key. Using the drills at recommended speeds and with appropriate coolants, and dressing when needed can also prolong their life.

Yes, applying steady, moderate pressure and starting at a lower speed can improve accuracy and reduce the risk of material damage. Gradually increasing speed as needed is also recommended.

While the initial cost is higher, the long lifespan and reduced need for replacements make these drills more cost-effective in the long run, especially for frequent or industrial users.

They are compatible with most standard drilling coolants. The choice of coolant may depend on the specific material being drilled and the desired finish quality.

Discontinue use immediately to avoid damage to the material or equipment. Contact us for advice.

Store them in a dry, cool place, ideally in their original packaging or a protective case to prevent accidental damage and corrosion.

These can be dressed. Trueing can also be possible but usually not financially feasible. Once worn out, they should be replaced.

They can be used on any drilling equipment that will be able to hold the drill shank and operate at the recommended RPM’s range. These are typically used on rotary drilling equipment such as Dremel, foredom, proxon and many others. Also can be used on milling machine or high speed air spindle as long as it operates at recommended rpm’s range based on diameter to the drill/tool.

Performance is optimal on ultra-hard materials. On softer materials, care should be taken to adjust speed and pressure to avoid excessive wear or damage.

They are primarily designed for straight, circular drilling. Drilling at an angle or creating non-circular holes requires specialized techniques and equipment. These can be also used for milling and grinding applications.

Extreme temperatures can affect drilling performance. It’s advisable to use appropriate coolants to maintain temperature stability during drilling.

Yes, they can be used in wet conditions, and using water as a coolant is common. Ensure that the drilling equipment is suitable for such conditions.

It depends on the material’s hardness and the drill size. Generally, harder materials require slower speeds. Consult our guidelines for specific speed recommendations.

While the drills themselves may not have specific safety certifications, they are manufactured to high industry standards. Always ensure that your drilling practices meet local safety regulations.

The higher cost is justified by their superior performance, especially in terms of longevity and precision, making them a cost-effective choice for intensive and professional use.

Yes, they are suitable for use in automated and CNC drilling systems, providing precision and efficiency in high-volume or complex drilling tasks.

They excel in repetitive drilling, maintaining consistency and precision over numerous applications, a key advantage in industrial settings.

Absolutely. They are effective on a wide range of materials, including various composites, offering clean and precise holes.

No specific break-in period is required, but it’s advisable to start with less demanding tasks to get accustomed to the drill’s performance characteristics.

Larger diameters may require slower speeds and more careful handling, especially in harder materials, to maintain precision and prevent drill breakage.

Avoid materials that are too soft or prone to cracking. The drills are optimized for hard materials and may not perform as well on unsuitable substrates.

Yes, but careful technique is necessary to prevent chipping or deviation. It’s best to consult with technical support for specific guidance.

They can handle uneven surfaces, but it’s crucial to stabilize the material and use a guide for precision.

The risk is minimal. The material composition of the drills is designed to prevent contamination during drilling.

Lifespan depends on usage, material, and drilling conditions. It’s generally judged by the drill’s performance decline or visible wear.

Yes, always use protective gear, ensure stable material placement, and follow the drill’s operational guidelines to ensure safety.

Yes, their precision makes them suitable for applications in scientific research and medical device manufacturing.

Too fast can cause overheating and material damage; too slow may lead to inefficient drilling. Optimal speed ensures a clean, precise hole.

Yes, deeper holes require careful speed and pressure adjustment, along with efficient coolant circulation to prevent overheating.

Yes, but with extreme caution and potentially under expert guidance to prevent damage to such sensitive materials.

Drilling at an angle requires skill and precision. The performance is optimal when used straight, but they can handle angled drilling with the right technique.

Yes, the feed rate should match the material hardness and drill size. Consult our guidelines for specific rates.

Very important. The right coolant improves drill life and efficiency, especially in heat-sensitive materials.

They are suitable for micro-drilling, given their range includes small diameters and they offer high precision.

Clean them with appropriate solvents, remove debris, and store in a dry, safe place to prevent corrosion and damage.

Avoid excessive pressure, incorrect speed, and using the wrong drill size for the material, as these can lead to drill damage or suboptimal results.

Deeper drilling may require drills with longer lengths or specific geometries to maintain precision and efficiency.

Reduced efficiency, increased pressure requirement, and poor quality of holes are signs that the drill is dulling.

They can be used on such surfaces with careful setup and handling, although they are primarily designed for flat surfaces.

Follow our guidelines, use appropriate settings and coolants, and apply best practices for drill maintenance and handling.

These drills have multiple diamond layers within a metal matrix, offering enhanced durability and lifespan, especially for ultra-hard materials.

Their construction allows for efficient drilling into materials harder than 8 on the Mohs scale, making them ideal for advanced ceramics, glass, and hard stones.

This technology ensures consistent exposure of new diamond layers, maintaining sharpness and efficiency throughout the drill’s lifespan.

They can last for over 120+ holes, significantly more than standard electroplated diamond drills, depending on usage and material hardness.

Yes, operating speeds vary based on the drill size and material hardness. The manufacturer’s guidelines provide specific speed recommendations.

Yes, they are designed for materials with high hardness levels, such as those above 60 on the Rockwell scale.

Drill diameter selection depends on the hole size required and the material’s properties. Smaller diameters are for precision tasks, while larger ones are for broader applications.

Start with a lower speed and steady pressure to establish the hole, then gradually increase to the optimal speed for the material.

They are frequently used in advanced material manufacturing, gemstone processing, precision engineering, and high-tech research facilities.

Besides standard safety gear, ensure stability and accuracy in setup due to the high precision and efficiency of these drills.

The multiple layers ensure prolonged cutting life as new diamond surfaces are exposed during wear, maintaining drilling efficiency over time.

Their design and materials help dissipate heat effectively, but using appropriate coolants is essential, especially when drilling hard materials.

Yes, they are suitable for optical materials, where precision and minimal material stress are crucial.

Their precision, minimal risk of material damage, and ability to handle hard materials make them ideal for precious and semi-precious stones.

The sintered metal bond ensures a stronger and more durable attachment of the diamonds, leading to a longer lifespan than in electroplated alternatives.

Regular cleaning, avoiding overheating, and using the drill within its recommended parameters help maintain its structure and performance.

Larger diameters generally allow for deeper drilling, but the material’s hardness and drill design also play a role in determining the maximum depth.

While they don’t require a specific break-in period, starting with less demanding tasks can help users get accustomed to the drill’s capabilities.

Their high precision and the need for controlled drilling conditions may be challenging for beginners who are not yet adept at managing such factors.

They perform best in stable temperature environments with proper coolant use, avoiding extremes that could affect both the material being drilled and the drill itself.

This range allows for precise drilling in various applications, from micro-drilling in electronics to larger holes in construction materials.

The metal matrix composition ensures optimal diamond retention and wear rate, crucial for consistent performance and longevity.

Their design accommodates thermal expansion, but correct operating speeds and coolant use are vital to minimize thermal effects.

Yes, their precision and controlled cutting action make them suitable for such materials, reducing the risk of delamination.

Use lower speeds, steady pressure, and appropriate coolants to prevent drill wear and achieve precise results.

Yes, their consistency and durability make them ideal for automated systems, ensuring uniformity in mass production.

High-quality diamonds ensure sharper, more efficient cutting and a longer useful life for the drill.

Visual inspection for bluntness and monitoring drilling efficiency are common methods for assessing wear.

They are designed to minimize vibration and noise, though this also depends on the drilling equipment and material.

Generally, they are not designed to be re-tipped or refurbished due to their complex layered structure.

Ensure the machine is off and completely stopped, follow the tool’s changing protocol, and adjust settings according to the new drill size.

They are compatible with most coolants, but the choice may depend on the specific application, material, and desired finish.

Depth control is crucial; use depth stops or guides to ensure precision, especially in applications where depth consistency is critical.

Select a drill with a size and specification suited for the material’s hardness; harder materials may require drills with more robust diamond impregnation.

Indicators include changes in color, consistency, or effectiveness in cooling and lubricating, as well as an increase in noise or vibration.

Yes, but careful speed and pressure adjustment are necessary to accommodate variations in hardness.

Consider material hardness, drill size, and type, as well as the desired finish quality and drilling depth.

Maintain proper drill use guidelines, including speed, pressure, and coolant use, and regularly check for signs of wear.

Store in a dry, cool place away from direct sunlight and extreme temperatures, preferably in their original packaging.

Excessive humidity can lead to corrosion, and extreme temperatures might affect the metal matrix and diamond bonding, so it’s best to use and store them in controlled environments.

They can handle a wide range of material thicknesses, but ensure the drill length and size are appropriate for the material’s thickness.

Yes, with careful handling and appropriate speed settings, they can minimize the risk of chipping or cracking in sensitive materials.

Their robust construction makes them suitable for abrasive materials, maintaining efficiency and reducing wear.

They are effective on a wide range of glass and ceramic types, including toughened glass and advanced ceramics, due to their precision and strength.

Assess based on the material’s hardness, brittleness, and the drill’s specifications. Consult manufacturer guidelines for specific material compatibility.

Standard safety equipment includes eye protection, gloves, and hearing protection, especially in industrial environments.

They are known for their high accuracy and excellent finish quality, making them suitable for precision applications.

While possible, precision and stability are better achieved with mounted or stationary drilling equipment.

They are particularly favored in industries like electronics, aerospace, jewelry, and research where precision and durability are paramount.

Stop the drill immediately, carefully remove it from the material, and inspect for damage. Review drilling parameters to avoid recurrence.