02
Jun
How to Selecting Right Diamond Tools for your application
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Selecting the appropriate Diamond & CBN Tool specific...
Diamond Rotary Dressers
Diamond Rollers are used to form grinding wheels for many different kinds of mass production. Shorter dressing time and long tool life leads to high productivity and consistent process conditions. Many kinds of conventional grinding wheels, and in special cases super-hard grinding wheels, can be dressed with this dressing method. Dressing rollers can be classified under Diamond profile dressing rollers and Diamond form dressing rollers. Diamond profile dressing rollers are ued to share grinding wheels in shortest amount of time. Profile form dressing rollers are used to from simple and high complex profile contours.
DESCRIPTION
SPECIFICATIONS
FREQUENTLY ASKED QUESTIONS
INDUSTRIES USED IN
ACCESSORIES
USAGE RECOMMENDATION
DESCRIPTION
Diamond Rollers are used to form grinding wheels for many different kinds of mass production. Shorter dressing time and long tool life leads to high productivity and consistent process conditions. Many kinds of conventional grinding wheels, and in special cases super-hard grinding wheels, can be dressed with this dressing method. Dressing rollers can be classified under Diamond profile dressing rollers and Diamond form dressing rollers. Diamond profile dressing rollers are ued to share grinding wheels in shortest amount of time. Profile form dressing rollers are used to from simple and high complex profile contours.
SPECIFICATIONS
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FREQUENTLY ASKED QUESTIONS
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INDUSTRIES USED IN
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ACCESSORIES
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USAGE RECOMMENDATION
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Diamond Rotary Dressers
are used for manufacture of components for:
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Automotive
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Aerospace
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Power Generation
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Machine Tool
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Precision Engineering Industries.
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Threads
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Turbine Blades
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Bearing Jornals
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Bearings Races
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Engine Valves
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Fuel Injector Components
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Shearing Blades
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Gears
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Engine Components
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Transmission Components
Used to dress and shape grinding wheels, particularly in applications where complex profiles or specific geometries are required.
Dressing rollers are typically cylindrical in shape and are made up of a metal core with a layer of diamond grains bonded to its surface. The diamond grains provide the necessary hardness and abrasive properties to effectively dress grinding wheels. The size and arrangement of the diamond grains on the roller's surface determine the profile or shape that can be achieved.
When a grinding wheel needs to be dressed or shaped, the dressing roller is brought into contact with the rotating wheel. The abrasive action of the diamond grains on the roller's surface removes material from the grinding wheel, effectively dressing it to the desired shape or profile. This process helps to restore the grinding wheel's cutting efficiency and maintain the desired precision in the finished workpiece.
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Improve Tool Life
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Obtain More Consistent Results
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Improve Surface Finish
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Preserve True Material Microstructure
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Reduce & eliminate Material Deformation
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Improve Tool Lite & Overall Performance
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We understand that your success depends on select the right diamond & CBN blade, and optimizing your parameters to best fit your applications/needs.
Largest Inventory of Diamond Drills & Tools in the U.S Available in different diameters, wall thicknesses, angles, radiuses, drill depths, mounting types, bond types, diamond mesh sizes, concentrations, bond hardness, tolerances. Custom Manufacturing to fit your particular requirements is available with short lead times and no minimum order quantities.
"ONE OF THE MOST EXPERIENCED COMPANIES IN THE INDUSTRY"
We Are a Partner In Your Success
American Manufacturer
As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry.
Our unique bond formulations, tool designs, stringent requirements, and utilization of exceptionally high-quality diamonds and raw materials ensure top-notch products that adhere to strict ISO 9000 standards.
Comprehensive Source of Information on Diamond & CBN Blades
The more you understand about what we can do for you, the better our partnership will be.
On our website you will find the Most Comprehensive Source of Information on Everything you wanted to know about diamond & CBN blades & industrial diamond tools.
Large Inventory & Custom Manufacturing
Experience makes all the Difference
Over the years we have enjoyed working with all types if clients, regardless of size. Proprietary drill chemistry, precision manufacturing methods, modern quality control methods, allow us to control and regulate the dozens of variables that affect drill life, quality of cut, surface finish. Reducing and often eliminating additional steps often required after drilling.
Umatched Technical Support
Developing close ties with our customers is the foundation of our business. At the core of our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency.
Advanced Technology
Superior Quality &
Consistency
Our proprietary technology allow us to control and regulate the dozens of variable that affect toolife, quality, & consistency
Expect More From Your Tools
Related Products
SMART CUT® Series 400 Wafering Blade, Resin Bond
Resin Bond Diamond Wafering Blades for use on Precision & Laboratory type Cut off Saws
SMART CUT® Series 400 are Designed for Precision, Chip Free cutting of wide variety of materials These are very thin kerf blades and are very delicate. Must be used on high precision specialized laboratory cutting saws (not tile saws, trim saws, etc) The diamond section can be easily broken if the material moves while cutting, blade is dropped, material is feed to fast into the blade, material is not fed consistently straight into the blade (shifts position) etc. Diamond Size is Medium providing faster cutting speed, while still providing surface quality unmatched by 95% of other blades.
SMART CUT 105N Diamond, Nickel Bond Wafering Blades INTERRUPTED RIM
SMART CUT™ Series 105N more freer cutting & aggressive than continuous rim nickel bond wafering blades. Best Suited for cutting larger variety of micro-electronics packages, pcb boards, plastics, composites, soft and precious metals, fish and human bones, graphite, GRP, FR4. Core steel with memory. Always snaps back to its original shape no matter how much bent.
Standard arbor size inside diameter is ½” (12.7mm) (* we can modify arbor size of any blade to anything you want same day for a small additional fee, if needed)
Nickel Bond Diamond Cut off blades Blades usually have a single layer of diamonds, held by a tough durable nickel alloy. diamond particles to protrude from the bond matrix, providing a free, faster cutting action with minimum heat generation.
SMART CUT® Series 100N Wafering Blade, Nickel Bond
NICKEL BOND, DIAMOND CONTINUOUS RIM
SMART CUT™ Series 100N will provide finer cut quality than interrupted rim nickel bond wafering blades. Best suited for cutting soft and fragile crystals, silicon wafers & substrates, fiberglass, glass fibers. made with stainless steel core Standard arbor size inside diameter is ½” (12.7mm) (* we can modify arbor size of any blade to anything you want same day for a small additional fee, if needed) Nickel Bond Diamond Cut off blades Blades usually have a single layer of diamonds, held by a tough durable nickel alloy. diamond particles to protrude from the bond matrix, providing a free, faster cutting action with minimum heat generation.
SMART CUT® Series 600 RCBN CBN, Resin Bond Cut Off Blades
SMART CUT® Series 600 RCBN CBN, Cut Off blades are designed for cutting of extremely hard ferrous metals (HV 500 - 1400) used on large variety of high speed & abrasive cut off saws.
Resin bond CBN Cut Off Blades offer superior cut quality than any type diamond wafering blade available. Recommended for applications where cut quality and surface finish is very important. Compared to their sintered (metal bond) wafering blade counterparts. Resin Bond CBN Cut Off Blades offer far superior cut quality than the finest size metal bond (sintered) bade. Recommended for cutting Tool Steels, Heat-sensitive Materials, Hard Alloys, Soft Ferrous Alloys, Titanium Alloys where low heat generation or improved surface finish is desired. Most commonly used at higher speeds.
SMART CUT® 320MS
Narrow Slot Segment Design - Diamond Depth (Height): 5mm - 16" to 36" Diameter
SMART CUT® Series slabbing sintered (metal bond) diamond cut off blades, are Segmented Design with (narrow spacing between the segments). Designed for smooth cutting of ultra hard materials. Such as soft rocks & minerals, advanced ceramics, glass, composites, and some metals. Perfect for users who wish to minimizes loss of valuable material. This is a popular slabbing blade used among geological laboratories. Most widely used blade for cutting precious & semi precious stones / rocks.
SMART CUT® 325M Continuous Slabbing Blade
SMART CUT® Series - 325M Continuous Rim - Diamond Depth (Height): 8mm
SMART CUT™ Series 330MS Continuous rim, Sintered (Metal Bond) blade is designed for delicate cutting and minimum chipping of wide variety of natural stone, semi precious stone, glass, and related materials. Continuous rim diamond blades produce the best surface finish and minimum amount of chipping possible.
SMART CUT® Fully Sintered (Metal Bond) Diamond & CBN, Wafering Blades
SMART CUT Fully Sintered (Metal Bond) diamond wafering blades are fully sintered from OD to ID of the blade. Meaning they have diamonds completely impregnated through the blade. Unlike standard diamond & cbn wafering blades with steel core and diamond section. Instead of having a steel core and small diamond bond edge (usually 1/8"/3.2mm). The diamond edge is all the way through the blade, from its Outside Diameter to Inside Diameter of the blade. You can use until the entire Outside Diameter of the blade is consumed.
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Phone : (661) 257-2288
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UKAM Industrial Superhard Tools is a U.S. High Technology, Specialty Diamond Tool & Equipment manufacturer. We specialize in producing ultra thin & high precision cutting blades and precision cutting machines diamond drills, diamond micro tools, standard & custom advanced industrial diamond tools and consumables.
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