02
Jun
How to Selecting Right Diamond Tools for your application
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Selecting the appropriate Diamond & CBN Tool specific...
105DE SMART CUT Series
105DE SMART CUT Series Thin Wall Multi-Layered Electroplated Diamond Core Drills, Manufactured by UKAM Industrial are Multi Layered. They have 3 layers of diamonds, not just 1 layer of diamonds like conventional electroplated drills. This provides longer drilling life, smoother surface finish, faster and freer drilling action, & more consistent performance.
DESCRIPTION
SPECIFICATIONS
FREQUENTLY ASKED QUESTIONS
INDUSTRIES USED IN
ACCESSORIES
USAGE RECOMMENDATION
DESCRIPTION
Recommended for drilling full range of glass, quartz, optical materials, composites, soft to medium hard natural and semi-precious stone, as well as softer Advanced Materials. It is highly recommended that these diamond drills be used with water swivel adapter Model 5811, 5811S or 58MF to run high pressure of coolant through center of drill.
SPECIFICATIONS
Diameters Available From Stock: 1/8” (3.20mm) to 4” (100mm)
Bond Type: Nickel Bond (Plated) – Multi Layered
Wall thickness: .047” (1.2mm)
Mounting Type: 5/8-11” female
Drill Depth: 2.0” (50.8mm)
Diamond Size: 180 to 240 mesh
| TOLERANCES: | HEIGHTS: |
| Outside Diameter (D): + / – 0.060mm Inside Diameter (D1): + / – 0.060mm | H = Total Drill Length: 3.375″ (85.72mm) accept for 1/8″ (3.2mm) & 3/16″ (4.76mm) |
| Inside Diameter (D1): + / – 0.060mm | H1= Diamond Depth (diamond height): .20”(5.0mm) |
| Drill Run out: 0.04mm (.00157″) | H2 = Drilling Depth (how deep you can drill): 2.15″ (54.61mm) accept for 1/8″, 3/16″ TH = Drill Tube Wall Thickness: 0.55-0.65mm (.021″ to .0255″) accept 1/8″, 3/16″ |
FREQUENTLY ASKED QUESTIONS
INDUSTRIES USED IN
Composites
Gem Stones
Sapphire
Silicon
Glass Materials
Lapidary
Stone
Advanced Ceramics
Photonics
ACCESSORIES
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Image | Name | COMPATIBILITY WITH DRILL SERIES | Price | Quantity | Add to cart |
|---|---|---|---|---|---|
 | Recommended for use in Diamond Tools 150 Grit Size (mesh… | $15.39 | |||
 | Recommended for coarser grits found in segment wheels, core drills… | $15.99 | |||
 | $34.81 | ||||
| Recommended for use in Diamond Tools 150 Grit Size (mesh… | $39.47 | |||
| Recommended for coarser grits found in segment wheels, core drills… | $39.47 | |||
 | $99.81 | ||||
 | $317.41 | ||||
 | $1,745.00 |
USAGE RECOMMENDATION
Tab Content
5EDC1800SG, EDC3160SG, 5EDC1400SG, 5EDC5160SG, 5EDC3800SG, EDC7160SG, 5EDC1200SG, 5EDC9160SG, 5EDC5800SG, 5EDC2300SG, 5EDC1116SG, 5EDC3400SG, 5EDC7800SG, 5EDC1000SG, 5EDC1180SG, 5EDC1140SG, 5EDC1120SG, 5EDC1580SG, 5EDC1340SG, 5EDC2000SG, 5EDC2140SG, 5EDC2120SG, 5EDC3000SG, 5EDC3140SG, 5EDC3120SG,5EDC4000SG
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Reset Apply
IMAGE | OLD ITEM | NEW ITEM | OUTSIDE DIAMETER (D1) | INSIDE DIAMETER | DRILLING DEPTH (H2) | RECOMMENDED RPM ‘S | Price | Quantity | Add to cart |
|---|---|---|---|---|---|---|---|---|---|
 | 5EDC1800SG | 1031800 | 1/8"(3.18mm) | 1.30" | 2500 | $43.74 | |||
| 5EDC3160SG | 1033160 | 3/16"(4.76mm) | 2.15" | 2500 | $43.74 | |||
| 5EDC1400SG | 1031400 | 1/4" (6.35mm) | 2.15" | 2,000 | $43.74 | |||
| 5EDC5160SG | 1035160 | 5/16" (7.94mm) | 2.15" | 1,500 | $44.18 | |||
| 5EDC3800SG | 1033800 | 3/8"(9.52mm) | 2.15" | 1,250 | $45.44 | |||
| 5EDC7160SG | 1037160 | 7/16" (11.11mm) | .375” | 2.15" | 1,150 | $49.82 | ||
| 5EDC1200SG | 1031200 | 1/2" (12.7mm) | .420" | 2.15" | 1,150 | $52.98 | ||
| 5EDC9160SG | 1039160 | 9/16” (14.28mm) | .486" | 925 | $56.30 | |||
| 5EDC5800SG | 1035800 | 5/8"(15.87mm) | .545” | 2.15" | 875 | $60.52 | ||
| 5EDC2300SG | 1032300 | 2/3" | 825 | $65.84 | ||||
| 5EDC1116SG | 1031116 | 11/16" | .609" | 2.15" | 800 | $69.42 | ||
| 5EDC3400SG | 1033400 | 3/4" | 775 | $74.53 | ||||
| 5EDC7800SG | 1037800 | 7/8" | 750 | $80.45 | ||||
| 5EDC1000SG | 1031000 | 1" (25.4mm) | 725 | $86.28 | ||||
| 5EDC1180SG | 1031180 | 1-1/8"(28.57mm) | 2.15" | 750 | $96.82 | |||
| 5EDC1140SG | 1031140 | 1-1/4" (31.75mm) | 2.15" | 650 | $98.32 | |||
| 5EDC1120SG | 1031120 | 1-1/2"(38.10mm) | 2.15" | 550 | $109.86 | |||
| 5EDC1580SG | 1031580 | 1-5/8"(41.27mm) | 2.15" | 575 | $117.21 | |||
| 5EDC1340SG | 1031340 | 1-3/4" (44.45mm) | 2.15" | 550 | $125.87 | |||
| 5EDC2000SG | 1032000 | 2.00"(50.80mm) | 2.15" | 525 | $129.33 | |||
| 5EDC2140SG | 1032140 | 2-1/4"(57.15mm) | 2.15" | 500 | $138.91 | |||
| 5EDC2120SG | 1032120 | 2-1/2"(63.50mm) | 2.15" | 475 | $148.25 | |||
| 5EDC3000SG | 1033000 | 3.00"(76.20mm) | 2.15" | 450 | $159.81 | |||
| 5EDC3140SG | 1033140 | 3.25" | 425 | $170.65 | ||||
| 5EDC3120SG | 1033120 | 3.5" | 400 | $179.32 | ||||
| 5EDC4000SG | 5EDC4000SG | 4.0" | 375 | $188.58 |
Faster Drilling Action
Diamond drills made utilizing SMART CUT technology are much more aggressive than your conventional drills. They can drill faster, while still leaving behind a smooth finish free of material deformation.
Longer Life
In most cases tools manufactured utilizing SMART CUT technology, will outlast other conventional nickel bonded diamond & CBN drills. SMART CUT diamond & CBN tools are more sturdy than tools manufactured with conventional technologies. They are capable to retain their form and bond configuration all the way through the tools life.
More Consistent Performance
SMART CUT Multi Layered Electroplated Diamond Drills have three diamond layers impregnated inside the bond matrix. Unlike Many Other drill Types, they wear evenly, and are known for their consistency. You will get consistent cutting speed, and overall consistent performance, with minimum amount of dressing even on the hardest to cut materials
Manufactured Using The Highest Quality Raw Materials
Only the highest quality synthetic diamonds and raw materials are used in the manufacturing process. The highest quality standards and product consistency is maintained, using sophisticated inspection and measurement equipment.
Best Performance & Value on the Market
SMART CUT Multi Layered Electroplated Diamond Drills are the best investment you can make! Although they may cost more than electroplated (nickel bond), Diamond Drills. They will more than pay for themselves in terms of overall performance and provide best Return on Investment.
Minimize Chipping & Improve Surface Finish
SMART CUT Multi Layered Electroplated Diamond Drills have diamonds oriented and evenly distributed in a bond matrix. Providing faster, freer cutting action with minimum heat generation. This translates in improved surface finish and minimum chipping.
About Nickel Bond (Electroplated) Tools
Electroplated (nickel bond) diamond products usually have a single layer of diamonds, held by a tough durable nickel alloy. Nickel is frequently used as a base for plating diamond. Because of its excellent strength, toughness and flexibility during the plating process. Electroplated diamond products are able to retain their original shape and dimensions thought their working life. Unlike sintered (meal bond) or resin bond diamond products, where diamond particles are buried in bond and held together by metal or resin binder deep inside. Electroplating allows diamond particles to protrude from the bond matrix, providing a free, faster cutting action with minimum heat generation.
Electroplated Diamond Products Manufactured by UKAM Industrial are Multi Layered. They have 3 layers of diamonds, not just 1 layer of diamonds like conventional electroplated diamond tools.
Multi Layered Electroplated Diamond & CBN Coatings
they have several layers of diamonds, held by a tough durable nickel alloy. Providing high diamond concentration, better diamond crystal retention and maximum diamond particle (grit) exposure/protrusion ratio. This provides freer, faster cutting action with minimum heat generation. Advantages of this type of technology include: longer tool life, more uniformity in performance, less stress to material being worked on, minimum material deformation, and better preservation of true material micro structure. This is specially important for more delicate, sensitive applications such as: glass, crystals, silicon wafers, carbon composites, sapphire, etc.
Its what you cant see that makes all the Difference
Its What You Cant See That Makes All The Difference
SMART CUT® technology
How SMART CUT ® Bond Works?
Step 1
Sharpest And Finest Quality Diamonds
Diamonds or CB Crystals are activated only at the exposed layer. As Bond Matrix layer begin to wear out, diamonds in a new Bond Matrix layer are immediately activated, substituting the already used up diamond layer. The SMART CUT ® Bond Diamond Bond makes sure every diamond is in the right place. and at the right time, working where you need it most.
Step 2
Diamonds or CBN Crystals
The newly exposed diamonds don’t effect diamonds already working on the material. Unlike many other diamond bonds, diamonds in a SMART CUT ® remains sharp and grow sharper with each cut, prolonging product life and consistent performance.
Step 3
Advanced Formulated Open Diamond Bond Design
This advanced formulated open diamond bond design insures minimal chipping, fast
cut, constant speed of cut, minimal cutting noise, and most important of all, consistent performance.
Related Products
SMART CUT® DIAMOND CORE BITS
SINTERED (METAL BOND) SUPER PREMIUM QUALITY – Pointed Segments
Designed for Drilling Hard Materials such as full range of Rocks (granite, marble, quartz, flagstone, sandstone, onyx, amethyst, travertine, garnet. Will also work (agate, jasper, jade, petrified wood, and similar minerals). What sets these core bits apart is high grade of diamond used & advanced bond formulation designed for Hard Material. The diamond segment is shaped in a U form, has double-pointed tips penetrate quickly and hold a straight drilling path to reduce side drag, and also increases coolant flow to reduce heat and removal slurry more efficiently. Diamond Segments are Laser Welded to precision machined steel body by automatic process that is very highly consistent and error free. Must use with Mineral Oil or water soluble coolant to drill these harder materials. Also very highly recommended to use with water swivel adapter to run high pressure of coolant through center of drill and frequent dressing for these harder materials.
SMART CUT® 015DSE
SMART CUT Series 015DSE Multi Layered Electroplated solid drills are flat cylinder shape with transition angle. These miniature diamond drills have high diamond concentration and give a smother, faster drilling action with minimum heat generation. The multiple layers of diamond coating which provides best diamond adhesion in the bond matrix. This provides longer life span, compared to standard and comparable electroplated miniature drills. Higher level of consistency and better surface finish. Most popular type of diamond drills for drilling small holes for jewelry (stone, glass, & many other materials). Multiple layers of diamond provide longer drilling life, faster & freer drilling. Available from stock from 0.75mm to 2.5mm
100DE SMART CUT® Series
Thin Wall Diamond Core Drills, Multi Layer Electroplated with straight shank
100DE SMART CUT Series Thin Wall Multi-Layered Electroplated Diamond Core Drills, Manufactured by UKAM Industrial are Multi Layered. They have 3 layers of diamonds, not just 1 layer of diamonds like conventional electroplated drills. This provides longer drilling life, smoother surface finish, faster and freer drilling action, & more consistent performance.
SMART CUT® 135DB
Braised Bond Diamond Core Drills & Non Core Formation Drills
SMART CUT 135DB Braised Bond Diamond Core Drills & Non Core Formation Drills with a 5/8-11" Female Thread – the ultimate solution for precision drilling in a wide range of materials. These high-quality core drills can be used both wet or dry and are designed to meet the demanding needs of professionals and DIY enthusiasts alike, offering exceptional performance and durability.
115DE SMART CUT® Series
Thin Wall Diamond Core Drills, Sintered (Metal Bond)
UKAM Industrial Superhard Tools Sintered (metal bond) Diamond Core Drills are the Finest Quality Diamond Core Drills manufactured in the world. Diamond held in a metal matrix bond for drilling, glass, alumina, quartz, ruby, yag, silica, silicon, graphite, composites and other hard abrasive non metallic ceramics. Wall Thickness: 1.2mm (.047”) provide, long lasting, faster drilling (RPM), and minimum heat generation performance.
100DE SMART CUT® Series
Thin Wall Diamond Core Drills, Multi Layer Electroplated with straight shank
100DE SMART CUT Series Thin Wall Multi-Layered Electroplated Diamond Core Drills, Manufactured by UKAM Industrial are Multi Layered. They have 3 layers of diamonds, not just 1 layer of diamonds like conventional electroplated drills. This provides longer drilling life, smoother surface finish, faster and freer drilling action, & more consistent performance.
105DE SMART CUT Series
105DE SMART CUT Series Thin Wall Multi-Layered Electroplated Diamond Core Drills, Manufactured by UKAM Industrial are Multi Layered. They have 3 layers of diamonds, not just 1 layer of diamonds like conventional electroplated drills. This provides longer drilling life, smoother surface finish, faster and freer drilling action, & more consistent performance.
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UKAM Industrial Superhard Tools is a U.S. High Technology, Specialty Diamond Tool & Equipment manufacturer. We specialize in producing ultra thin & high precision cutting blades and precision cutting machines diamond drills, diamond micro tools, standard & custom advanced industrial diamond tools and consumables.
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