Diamond and CBN Wheels Hybrid Bond

Diamond & Cbn Wheels

HYBRID BOND

SMART CUT® Hybrid Bond Diamond & CBN wheels is a groundbreaking product developed in response to the demand for longer-lasting, more efficient Resin Bond Wheel.

Following extensive research, development, and rigorous testing, we successfully created a revolutionary bond that surpasses traditional resin bond wheels.

Why Hybrid Bond Diamond & CBN Wheels?

Hybrid Bond Wheels are designed to extend the application of tooling, overcoming the limitations of conventional resin bond diamond wheels. They provide a perfect blend of the cutting speed and improved surface finish offered by resin bond wheels, with the durability, consistency, and performance associated with sintered (metal bond) wheels

UKAM Industrial manufactures and offers many types and forms of Hybrid bond diamond tools. Complex tool shapes can be made. Large variety of Diamond & CBN grit sizes from 250 to 3 microns can be used to achieve the clients desired surface finish, cutting speed, tool life and consistency. Diameters from small as .080″ to large as 20″ (500mm). Custom Tool specifications in this bond can be produced per your specification and requirements with short lead time.

Invest in our SMART CUTHybrid Bond Grinding Wheels today and experience the difference in durability, performance, and yield. Its time you Expect more from your tools!

Comparison with Resin Bond Diamond Wheels

While resin-bonded diamond and CBN wheels are recognized for their fast material removal, they often suffer from rapid wear and require frequent dressing to maintain their shape. In contrast, our Hybrid Bond offers a stronger bond type, similar to sintered (metal bond) tools, providing longer wheel life and better retention of form, allowing operation at higher speeds.

Tired of Unsuitable Sintered (Metal Bond) Wheels?

Sintered (metal bond) diamond wheels are known for their edge quality and surface finish, but many users find them unsuitable for specific applications. Our Hybrid Bond bridges this gap, offering the edge quality, surface finish, and performance you desire.

CHARACTERISTICS OF

Hybrid Bond Diamond & CBN Wheels

Main Boding Agent : Phenolic Resin, Specialize Fillers, & Metallurgical Powders
Dressability : Excellent
Hardness : Soft
Required RPM's : High
Shape of Diamond & CBN Used : Irregular Shape Crystal

Advantages

Longer Wheel life
Minimum Chipping
Improved Surface Finish
Better Edge Retention
Consistent performance across diverse applications
Versatility in applications
Reduce Cycle Times
Less Heat Transfer
Faster Cutting Speed

Benifits

Better Surface Finish
Less Chipping
Minimum & No Material Deformation
No Glazing
Minimum Heat Generation
Faster & Freer Cutting Action
Beter Value
Universal Application
Longer Life

Industries Used in

Find Diamond & CBN Wheels

By Wheel & Tool shape

ITS WHAT YOU CANT SEE THAT MAKES ALL THE DIFFERENCE

SMART CUT® technology

How SMART CUT ® Bond Works?

Step 1

Sharpest And Finest Quality Diamonds

The sharpest and finest quality diamonds or CBN crystals that go into a SMART CUT ® Diamond Bond, immediately penetrate into the material, grinding and polishing as they cut.

The newly exposed diamonds don’t effect diamonds already working on the material. Unlike many other diamond bonds, diamonds in a SMART CUT ® Bond remains sharp and grow sharper with each cut, prolonging product life and consistent performance.

Step 2

Diamonds or CBN Crystals

Diamonds or CBN Crystals are activated only at the exposed layer. As Bond Matrix layer begin to wear out, diamonds in a new Bond Matrix layer are immediately activated, substituting the already used up diamond layer. The SMART CUT Diamond Hybrid Bond makes sure every diamond is in the right place and at the right time, working where you need it most.

Step 3

Advanced Formulated Open Diamond Bond Design

This advanced formulated open diamond bond design insures minimal chipping, fast cut, constant speed of cut, minimal cutting noise, and most important of all, consistent performance.

Why Choose Us?

Optimize your application to ultimate level of efficiency

Unmatched Selection For Many Applications
Unmatched Technical Support & Expertise
Superior Quality & Consistency
Super Technology & innovation
Immediate Worldwide Delivery
American Based Manufacturer
Custom
Manufacturing
Better Value manufacturer Direct Price

Why Work With Us?

Comprehensive Source Of Information On Diamond Tools

We understand that your success depends on select the right diamond & CBN blade, and optimizing your parameters to best fit your applications/needs.
The more you understand about what we can do for you, the better our partnership will be. On our website you will find the Most Comprehensive Source of Information on Everything you wanted to know about diamond & CBN blades & industrial diamond tools.

Large Inventory & Custom Manufacturing

Largest Inventory of Precision & Ultra Thin Diamond & CBN Blades in the U.S. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.

Experience makes all the Difference

"One of the most experienced companies in the industry"

Largest Inventory of Precision & Ultra Thin Diamond & CBN Blades in the U.S. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.

Umatched Technical Support

We Are a Partner In Your Success Developing close ties with our customers is the foundation of our business. At the core of our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency.

Advanced Technology

American Manufacturer As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry.

Superior Quality & Consistency

American Manufacturer Our unique bond formulations, tool designs, stringent requirements, and utilization of exceptionally high-quality diamonds and raw materials ensure top-notch products that adhere to strict ISO 9000 standards. Our proprietary technology allow us to control and regulate the dozens of variable that affect toolife, quality, & consistency Expect MORE from your tools