Diamond & Cbn Wheels Resin Bond

Diamond & CBN Wheels RESIN BOND

DIAMOND & CBN WHEELS

RESIN BOND

SMART CUT® Resin Bond Diamond & CBN Wheels are meticulously engineered to maximize operations and provide superior performance and cost-effectiveness for various industries and applications. Resin bond diamond &cbn wheels are produced using a combination of fillers and resins, is pressed under heat and can be easily dressed into various forms such as angle, straight, and special radius, ensuring a very fine finish for the user.

Over a hundred resin bond formulations are available using hundreds of various fillers, diamond coatings, resins, molding pressures, curing cycles & temperatures. We have a stock program that includes most popular resin bond tool specifications for various industries and custom manufacture based on your requirements.

WHY RESIN BOND

Diamond & CBN Wheels

The Resin Bond Diamond & CBN Wheels are the most popular bond system for superabrasive grinding wheels, catering to grinding needs for tungsten carbide tools, ceramics, glass, ferrites, refractories, and semi-conductors. Its features include good elasticity, superior surface finish, and highly efficient grinding performance, all at a reasonable cost.

When it comes to wet or dry grinding, off-hand grinding, and centerless grinding, Phenolic resins are the standard in the industry for general purpose tool room use. On the other hand, Polyimide resins offer significant performance improvements over generic phenolic resins, with benefits including greater stock removal, better form holding, higher temperature tolerance, and minimal wear during grinding.

Invest in our SMART CUT Resin Bond Grinding Wheels today and experience the difference in durability, performance, and yield. Its time you Expect more from your tools!

Characteristics Resin Bond

The Resin Bond is formed by high pressure and high temperature with phenolic resin as its bonding agent. This bond is softer compared to others and is ideal for applications that require a smooth surface. The resin bond’s self-sharpening characteristic comes from its ability to expose new sharp diamond particles as the bond wears down, minimizing chipping and potentially eliminating secondary finishing operations.

Best Cut Quality & Surface Finish: These wheels are recommended for applications that prioritize cut quality and surface finish. They are superior to their sintered counterparts in delivering a far superior surface finish. Ideal for cutting, grinding, and polishing hard, brittle, or delicate materials such as ceramics, glass tubing, optical glass, carbides, composites, and exotic metals where low heat generation or improved surface finish is desired. The use of CBN, Resin bond Tools is recommended for cutting and grinding hard steels above Rc 60 at high speeds.

Moreover, the diamond and CBN crystals used for these wheels are unique and cater specifically to resin bond requirements. The crystals are often metal-coated and unevenly shaped to improve crystal retention and provide the self-sharpening characteristic of the resin bond.

CHARACTERISTICS OF

Resin Bond Diamond & CBN Wheels:

Features

Advantages

Benefits

Diamond & CBN Wheels

Standard, Resin Bond

Find Diamond & CBN Wheels

By Wheel & Tool shape

SMART CUT® 1A1 DIAMOND & CBN WHEELS
1A1
SMART CUT® 1A1R DIAMOND & CBN WHEELS
1A1R
smart cut technology 1A1W
1A1W
DIAMOND & CBN WHEELS
1A8
smart cut technology 1B1
1B1
smart cut technology 1EE1
1EE1
smart cut technology 1F1R
1F1R
smart cut technology 1FF1
1FF1
smart cut technology 1FF1R
1FF1R
smart cut technology 1VV1
1V1
smart cut technology 1VV1
1VV1
smart cut technology 2A2T
2A2T
smart cut technology 3A1
3A1
smart cut technology 4A2
4A2
smart cut technology 4A2P TR (THIN RIM)
4A2P TR (THIN RIM)
smart cut technology 4A2P
4A2P
smart cut technology 4BT9
4BT9
smart cut technology 4Y1
4Y1
smart cut technology 6A2
6A2
smart cut technology 6A2C
6A2C
smart cut technology 6A2H
6A2H
smart cut technology 6A9 WRIGHT
6A9 WRIGHT
smart cut technology 6A9
6A9
smart cut technology 11A2
11A2
smart cut technology 11V2
11V2
smart cut technology 11V4
11V4
smart cut technology 11V5
11V5
11V9 Diamond CBN Wheels
11V9
12A2 Diamond CBN Wheels
12A2
smart cut technology 12V2
12V2
12V4 Diamond CBN Wheels
12V4
12V5 Diamond CBN Wheels
12V5
12V9 Diamond & CBN Wheels
12V9
14A1 Diamond & CBN Wheels
14A1
14A1R Diamond & CBN Wheels
14A1R
14BB1 Diamond & CBN Wheels
14BB1
smart cut technology 14F1M
14F1M
14F1R Loroch Diamond & CBN Wheels
14F1R LOROCH
14F1R Schmidt Tempo Diamond & CBN Wheels
14F1R SCHMIDT TEMPO
14F1R Diamond & CBN Wheels
14F1R
14V1R Diamond & CBN Wheels
14V1R
15A2 Diamond & CBN Wheels
15A2
15V9 Diamond & CBN Wheels
15V9
Disco Diamond & CBN Wheels
DISCO

ITS WHAT YOU CANT SEE THAT MAKES ALL THE DIFFERENCE

SMART CUT® technology

CBN Crystal

How SMART CUT® Resin Bond Works?

The sharpest and finest quality diamonds or CBN crystals that go into a SMART CUT® Diamond Resin Bond, immediately penetrate into the material, grinding and polishing as they cut.

Diamonds or CBN Crystals are activated only at the exposed layer. As Bond Matrix layer begin to wear out, diamonds in a new Bond Matrix layer are immediately activated, substituting the already used up diamond layer. The SMART CUT® Diamond Resin Bond makes sure every diamond is in the right place and at the right time, working where you need it most.

The newly exposed diamonds don't effect diamonds already working on the material. Unlike many other diamond bonds, diamonds in a SMART CUT® Resin Bond remains sharp and grow sharper with each cut, prolonging product life and consistent performance.

This advanced formulated open diamond bond design insures minimal chipping, fast cut, constant speed of cut, minimal cutting noise, and most important of all, consistent performance.

Why Choose Us?

Optimize your application to ultimate level of efficiency

Why Work With Us?

Comprehensive Source Of Information On Dicing Blades

We understand that your success depends on select the right dicing blade, and optimizing your dicing parameters to best fit your applications/needs. The more you understand about what we can do for you, the better our partnership will be. On our website you will find the Most Comprehensive Source of Information on Everything you wanted to know about diamond dicing blades & industrial diamond tools.

Large Inventory & Custom Manufacturing

Largest Inventory of Precision & Ultra Thin Diamond Dicing Blades in the U.S. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.

Experience Makes All The Difference

"ONE OF THE MOST EXPERIENCED COMPANIES IN THE INDUSTRY"
Over the years we have enjoyed working with all types if clients, regardless of size. Proprietary dicing blade chemistry, precision manufacturing methods, modern quality control methods, allow us to control and regulate the dozens of variables that affect blade life, quality of cut, surface finish. Reducing and often eliminating additional steps often required after cutting.

Umatched Technical Support

We Are a Partner In Your Success
Developing close ties with our customers is the foundation of our business. At the core of our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency.

Advanced
Technology

American Manufacturer
As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry.

Superior Quality &
Consistency

Our unique bond formulations, tool designs, stringent requirements, and utilization of exceptionally high-quality diamonds and raw materials ensure top-notch products that adhere to strict ISO 9000 standards.

Our proprietary technology allow us to control and regulate the dozens of variable that affect toolife, quality, & consistency

Expect More From Your Tools

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