02
Jun
How to Selecting Right Diamond Tools for your application
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Selecting the appropriate Diamond & CBN Tool specific...
DIAMOND & CBN WHEELS Sintered (Metal Bond)
Diamond & Cbn Wheels
Sintered (Metal Bond)
Our SMART CUT® Sintered (Metal Bond)Diamond & CBN Wheels, provide an optimal solution for wet grinding applications that guarantees prolonged wheel life due to reduced grinding temperatures. The exceptional hardness and remarkable grit retention rates of our grinding wheels ensure precise, uninterrupted cuts without the need for frequent dressing changes or wheel replacements. This not only enhances the yield but also maximizes your profit.
WHY SINTERED (METAL BOND) Diamond & CBN Wheels
When high level of performance and consistency is required, our (sintered) metal-bonded diamond and CBN wheels stand out from the crowd. These wheels are characterized by their long life and minimal maintenance requirements. Our SMART CUTsintered (metal bond) wheels provide extreme abrasion resistance, making them ideal for grinding glass, certain composites, and specific metals. Their exceptional form-holding capabilities ensures that the wheel retains its shape for longer periods, thereby minimizing the need for frequent dressing or wheel changes.
Custom tool shapes, angles, and radii can be ground to meet your specific objectives. Precision grinding ensures high tolerance maintenance. With a wide range of diamond grit sizes from 20 to 9,000 mesh, and diamond concentrations ranging from 12 to 100 con, our Metal Bond Grinding Wheels are versatile enough to meet any client's needs in terms of surface finish, cutting speed, tool life, and consistency.
Invest in our SMART CUTMetal Bond Grinding Wheels today and experience the difference in durability, performance, and yield. Its time you Expect more from your tools!
CHARACTERISTICS OF
Sintered (Metal Bond) Diamond & CBN Wheels:
- Form Holding: excellent
- Lifespan: Very High
- Cutting Action: Good
- Material Removal Rate: Limited
- Can be used Dry: No (only on select applications)
- Cost: Medium/High
- Main Bonding Agent : Bronze, Cobalt, Other Metal Powders
- Dressability: Average
- Hardness: Hard
- Required RPM's: Low
- Shape of Diamond Used: Blocky Crystal
Features
- Built for endurance and form-holding performance
- Enhanced wheel life and form retention
- Variety of grit sizes ranging from 300 to 3 microns for desired surface finish, cutting speed, and tool life
- Available in diameters ranging from .020″ (.5mm) to 20″ (500mm)
- Stock program of popular wheels used across many different applications
- Custom specifications can be produced per your requirements with short lead times
Advantages
- Strong Retention of Diamond Crystals
- Lower Wear
- Long Life
- High Level of Consistency
- Highest Grade Diamond can be used
- Most Universal bond type
- Superior Form Holding Capability
- Minimal Wear
Benefits
- Better Surface Finish
- Less Chipping
- Minimum & No Material Deformation
- No Glazing
- Minimum Heat Generation
- Faster & Freer Cutting Action
- Beter Value
- Universal Application
- Longer Life
- Precision Tolerances
- Easy to Use
- Almost Unlimited Number of Options
- Custom Manufacturing
- Faster Return On Investment
About Sintered (Metal Bond)
Sintered (metal bonded) diamond tools have multiple layers of diamonds impregnated inside the metal matrix. Diamonds are furnaces sintered in a matrix made of iron, cobalt, nickel, bronze, copper, tungsten, alloys of these powders or other metals in various combinations. Metal bonded diamond tools are “impregnated” with diamonds. This means that selected diamonds are mixed and sintered with specific metal alloys to achieve the best cutting performance possible on any materials such as sapphire, advanced ceramics, optics, glass, granite, tile and etc. The metal bond surrounding the diamonds must wear away to continuously keep re-exposing the diamonds for the diamond tool to continue cutting. Sintered (metal bonded) diamond tools are recommended for machining hard materials from 45 to 75 on rockwell scale (5 to 9.5 on mohe’s scale of hardness).
SEM Image of Sintered (Metal Bond) Materix
Application of
Sintered (metal bond) Tools
Sintered (Metal bond) diamond tools utilize various metallurgical powders to firmly keep the diamond crystals in place, with minimum wear. The compacted materials are then hot pressed or sintered to full density. Heating rate, applied pressure, sintering temperature and holding time, are all controlled according to the matrix composition. This means that selected diamonds are mixed and sintered with specific metal alloys to achieve the best cutting performance possible large variety of materials. This bond type can utilize the highest quality and grade industrial diamonds (strong and blocky shape) monocrystaline particles. For this reason this bond family requires higher horsepower equipment and lower cutting speeds. Compared to their resin bond, nickel bond, braised bond, and vitrified bond counterparts. Sintered (Metal bond) is the strongest of all the bond families. Offering the longest life, greatest variety of specifications and fields of use available. While its not the optimum solution for all applications, Its one of the most widely used bond across most industries today.
Industries Used in
Find Diamond & CBN Wheels
By Wheel & Tool shape
Why Choose Us?
Optimize your application to ultimate level of efficiency
- Unmatched Selection For Many Applications
- Unmatched Technical Support & Expertise
- Superior Quality & Consistency
- Super Technology & innovation
- Immediate Worldwide Delivery
- American Based Manufacturer
-
Custom
Manufacturing - Better Value manufacturer Direct Price
ITS WHAT YOU CANT SEE THAT MAKES ALL THE DIFFERENCE
SMART CUT® technology
How SMART CUT ® Bond Works?
Step 1
Sharpest And Finest Quality Diamonds
The newly exposed diamonds don’t effect diamonds already working on the material. Unlike many other diamond bonds, diamonds in a SMART CUT ® Bond remains sharp and grow sharper with each cut, prolonging product life and consistent performance.
Step 2
Diamonds or CBN Crystals
Diamonds or CBN Crystals are activated only at the exposed layer. As Bond Matrix layer begin to wear out, diamonds in a new Bond Matrix layer are immediately activated, substituting the already used up diamond layer. The SMART CUT Diamond Hybrid Bond makes sure every diamond is in the right place and at the right time, working where you need it most.
Step 3
Advanced Formulated Open Diamond Bond Design
This advanced formulated open diamond bond design insures minimal chipping, fast cut, constant speed of cut, minimal cutting noise, and most important of all, consistent performance.
Why Work With Us?
Comprehensive Source Of Information On Diamond Tools
We understand that your success depends on select the right diamond & CBN blade, and optimizing your parameters to best fit your applications/needs.
The more you understand about what we can do for you, the better our partnership will be. On our website you will find the Most Comprehensive Source of Information on Everything you wanted to know about diamond & CBN blades & industrial diamond tools.
Large Inventory & Custom Manufacturing
Largest Inventory of Precision & Ultra Thin Diamond & CBN Blades in the U.S. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.
Experience makes all the Difference
"One of the most experienced companies in the industry"
Largest Inventory of Precision & Ultra Thin Diamond & CBN Blades in the U.S. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.
Umatched Technical Support
We Are a Partner In Your Success Developing close ties with our customers is the foundation of our business. At the core of our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency.
Advanced Technology
American Manufacturer As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry.
Superior Quality & Consistency
American Manufacturer Our unique bond formulations, tool designs, stringent requirements, and utilization of exceptionally high-quality diamonds and raw materials ensure top-notch products that adhere to strict ISO 9000 standards. Our proprietary technology allow us to control and regulate the dozens of variable that affect toolife, quality, & consistency Expect MORE from your tools
ARE YOU USING RIGHT TOOLS
FOR YOUR APPLICATION?
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What you should know
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02
Jun
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