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SMART CUT® Electroplated (Nickel Bond) Bond Diamond & CBN WheelsOur top-of-the-line diamond & CBN whels are meticulously crafted with the finest diamonds, ranging from 0.5 microns to 20 grit diamond mesh size, available in Synthetic, Natural Diamond, or CBN (cubic boron nitride) to suit a diverse array of applications, materials, and industries.
They have several layers of diamonds, held by a tough durable nickel alloy. Providing high diamond concentration, better diamond crystal retention and maximum diamond particle (grit) exposure/protrusion ratio. This provides freer, faster cutting action with minimum heat generation.
Advantages of this type of technology include: longer tool life, more uniformity in performance, less stress to material being worked on, minimum material deformation, and better preservation of true material micro structure. This is specially important for more delicate, sensitive applications such as: glass, crystals, silicon wafers, carbon composites, sapphire, etc.
Electroplating is the only bond that allows different diamond crystal rotrusion/exposure through use of different coating thicknesses.
Usually the exposure ratio is based on the application (materials to be cut) The final specification depends primarily on the machining task and the associated necessary chip clearance space. For high-speed grinding the coating thickness should be about 30 to 40% of the grit particle diameter, when grinding or cutting glass fibre-reinforced plastics 30 to 50%, when machining ceramic material and cemented carbide 60 to 70%, and when machining stone up to 100%.
We have a stock program that includes most popular electroplated specifications for various industries and custom manufacture based on your requirements.
Invest in our SMART CUT Electroplated Diamond & CBN Grinding Wheels today and experience the difference in durability, performance, and yield. Its time you Expect more from your tools!
Electroplated (nickel bond) diamond products usually have a single layer of diamonds, held by a tough durable nickel alloy. Nickel is frequently used as a base for plating diamond. Because of its excellent strength, toughness and flexibility during the plating process. Electroplated diamond products are able to retain their original shape and dimensions thought their working life. Unlike sintered (meal bond) or resin bond diamond products, where diamond particles are buried in bond and held together by metal or resin binder deep inside.
Electroplating allows diamond particles to protrude from the bond matrix, providing a free, faster cutting action with minimum heat generation.
The newly exposed diamonds don’t effect diamonds already working on the material. Unlike many other diamond bonds, diamonds in a SMART CUT® Bond remains sharp and grow sharper with each cut, prolonging product life and consistent performance.
Diamonds or CBN Crystals are activated only at the exposed layer. As Bond Matrix layer begin to wear out, diamonds in a new Bond Matrix layer are immediately activated, substituting the already used up diamond layer. The SMART CUT® Diamond Hybrid Bond makes sure every diamond is in the right place and at the right time, working where you need it most.
This advanced formulated open diamond bond design insures minimal chipping, fast cut, constant speed of cut, minimal cutting noise, and most important of all, consistent performance.
Optimize your application to ultimate level of efficiency
We understand that your success depends on select the right diamond & CBN blade, and optimizing your parameters to best fit your applications/needs.
The more you understand about what we can do for you, the better our partnership will be. On our website you will find the Most Comprehensive Source of Information on Everything you wanted to know about diamond & CBN blades & industrial diamond tools.
Largest Inventory of Precision & Ultra Thin Diamond & CBN Blades in the U.S. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.
"One of the most experienced companies in the industry"
Largest Inventory of Precision & Ultra Thin Diamond & CBN Blades in the U.S. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.
We Are a Partner In Your Success Developing close ties with our customers is the foundation of our business. At the core of our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency.
American Manufacturer As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry.
American Manufacturer Our unique bond formulations, tool designs, stringent requirements, and utilization of exceptionally high-quality diamonds and raw materials ensure top-notch products that adhere to strict ISO 9000 standards. Our proprietary technology allow us to control and regulate the dozens of variable that affect toolife, quality, & consistency Expect MORE from your tools
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25205 & 25201 Avenue Tibbits Valencia CA 91355 USA
Phone : (661) 257-2288
FAX : (661) 257 -3833
lel@ukam.com
UKAM Industrial Superhard Tools is a U.S. High Technology, Specialty Diamond Tool & Equipment manufacturer. We specialize in producing ultra thin & high precision cutting blades and precision cutting machines diamond drills, diamond micro tools, standard & custom advanced industrial diamond tools and consumables.
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