02
Jun
How to Selecting Right Diamond Tools for your application
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Selecting the appropriate Diamond & CBN Tool specific...
DIAMOND & CBN WHEELS Braised Bond
Diamond & Cbn Wheels
Braised Bond
SMART CUT® Vacuum-brazed Diamond & CBN Wheels are an excellent solution for various industries such as metal processing, automotive, aerospace, ceramics, and composites, where grinding, stock removal, and beveling are important processes.
Made with a single layer of super abrasive grit bonded to the core with a proprietary alloy mixture, these wheels ensure the abrasive grit is securely locked in place once it has melted around it and cooled. The use of an extremely blocky diamond grit is deliberate, as these wheels are typically utilized in high-durability processes.
These Braised Bond Diamond & CBN wheels are available in large range of grit sizes, from 25 to 1,200 with a high portion of the grit exposed for an extremely aggressive grinding experience.
Specifications
A range of Diamond & CBN grit sizes from 25 to 1,200 mesh.
Diameters from 0.080" to 30".
Custom tool specifications available with short lead times.
Applications of Brazed Bond Diamond & CBN Wheels:
Ideal for machining tough-to-cut materials, such as non-metallic materials like graphite epoxy, FRP, graphite, fiberglass, friction material, honeycomb, and other composites.
About Brazed Bond
Produced inside a vacuum oven at high temperatures, these tools utilize a fusion process between diamonds and the metal bond. This ensures the diamond section will not strip or peel from the steel body, reducing the loss of diamond particles through pull-out. As a result, users benefit from aggressive tools that last longer, cut faster, run cooler, and load less, thereby increasing productivity and part consistency.
CHARACTERISTICS OF
Braised Bond Diamond & CBN Wheels:
- Main Boding Agent: Various Metals
- Dressability: Good
- Hardness: Very Hard
- Required RPM's: Hight
- Shape of Diamond & CBN Used: Semi blocky Crystal
- Form Holding: Excellent
- Lifespan: Medium
- Cutting Action: Good / Excellent
- Can be Used Dry: Yes
- Cost: Low / Medium
Benefits
- Versatility: With a range of Diamond & CBN grit sizes from 40 to 1,200 mesh and diameters from 0.080" to 30", there is a wheel to suit every need.
- Customization: Custom tool specifications can be produced per your requirements with short lead times.
- Ideal for Tough Materials: Perfect for machining hard-to-cut materials such as non-metallic materials like graphite epoxy, FRP, graphite, fiberglass, friction material, honeycomb, and other composites.
- Durability: The vacuum-brazed process creates a strong bond between the diamond grits and the wheel, ensuring long-lasting performance.
- Consistency: These wheels provide consistent results, contributing to increased productivity and part consistency.
- Cost-Efficiency: Despite their high performance, these wheels are cost-effective in the long run due to their longevity and efficiency.
- Compatibility: Suitable for a wide range of industries including ophthalmic lens, composites, construction, quartz, carbide, silicon, granite/marble, ceramics, plastics industry, glass, and more.
- Environmental Friendliness: Can be used dry and in tough environments, reducing the need for coolant and other potentially harmful substances.
- Lower Power Requirement: Requires less power to operate, saving on energy costs.
- Ability to Retain Form: Capable of retaining form, minimizing the need for adjustments during operation.
Advantages of Brazed Bond Diamond Wheels
- Very fast & aggressive cutting speed
- Maximum diamond crystal exposure
- Ideal for hard-to-machine materials
- Strong retention of diamond grits
- Can be used at faster cutting speeds
- Suitable for dry and tough environments
- Requires less power
- Capable of retaining form
- Minimizes the need for dressing
- Ability to strip and re-plate the tool for reuse
- Lower cost
Diamond & CBN wheels
Braised Bond
Find Diamond & CBN Wheels
By Wheel & Tool shape
Why Choose Us?
Optimize your application to ultimate level of efficiency
- Unmatched Selection For Many Applications
- Unmatched Technical Support & Expertise
- Superior Quality & Consistency
- Super Technology & innovation
- Immediate Worldwide Delivery
- American Based Manufacturer
-
Custom
Manufacturing - Better Value manufacturer Direct Price
ITS WHAT YOU CANT SEE THAT MAKES ALL THE DIFFERENCE
SMART CUT® technology
How SMART CUT ® Bond Works?
Step 1
Sharpest And Finest Quality Diamonds
The newly exposed diamonds don’t effect diamonds already working on the material. Unlike many other diamond bonds, diamonds in a SMART CUT ® Bond remains sharp and grow sharper with each cut, prolonging product life and consistent performance.
Step 2
Diamonds or CBN Crystals
Diamonds or CBN Crystals are activated only at the exposed layer. As Bond Matrix layer begin to wear out, diamonds in a new Bond Matrix layer are immediately activated, substituting the already used up diamond layer. The SMART CUT Diamond Hybrid Bond makes sure every diamond is in the right place and at the right time, working where you need it most.
Step 3
Advanced Formulated Open Diamond Bond Design
This advanced formulated open diamond bond design insures minimal chipping, fast cut, constant speed of cut, minimal cutting noise, and most important of all, consistent performance.
Why Work With Us?
Comprehensive Source of Information on Diamond & CBN Blades
The more you understand about what we can do for you, the better our partnership will be. On our website you will find the Most Comprehensive Source of Information on Everything you wanted to know about diamond dicing blades & industrial diamond tools.
Large Inventory & Custom Manufacturing
Largest Inventory of Precision & Ultra Thin Diamond Dicing Blades in the U.S. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.
Experience makes all the Difference
"ONE OF THE MOST EXPERIENCED COMPANIES IN THE INDUSTRY"
Over the years we have enjoyed working with all types if clients, regardless of size. Proprietary dicing blade chemistry, precision manufacturing methods, modern quality control methods, allow us to control and regulate the dozens of variables that affect blade life, quality of cut, surface finish. Reducing and often eliminating additional steps often required after cutting.
Umatched Technical Support
We Are a Partner In Your Success
Developing close ties with our customers is the foundation of our business. At the core of
our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency.
Advanced Technology
American Manufacturer As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry.
Superior Quality &
Consistency
Our unique bond formulations, tool designs, stringent requirements, and utilization of exceptionally high-quality diamonds and raw materials ensure top-notch products that adhere to strict ISO 9000 standards.
Our proprietary technology allow us to control and regulate the dozens of variable that affect toolife, quality, & consistency
Expect More From Your Tools
ARE YOU USING RIGHT TOOLS
FOR YOUR APPLICATION?
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HELP YOU
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What you should know
your next diamond tool?
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Jun
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