Diamond and CBN Wheels Hybrid Bond
Diamond & Cbn Wheels
HYBRID BOND
SMART CUT® Hybrid Bond Diamond & CBN wheels is a groundbreaking product developed in response to the demand for longer-lasting, more efficient Resin Bond Wheel.
Following extensive research, development, and rigorous testing, we successfully created a revolutionary bond that surpasses traditional resin bond wheels.
Why Hybrid Bond Diamond & CBN Wheels?
Hybrid Bond Wheels are designed to extend the application of tooling, overcoming the limitations of conventional resin bond diamond wheels. They provide a perfect blend of the cutting speed and improved surface finish offered by resin bond wheels, with the durability, consistency, and performance associated with sintered (metal bond) wheels
UKAM Industrial manufactures and offers many types and forms of Hybrid bond diamond tools. Complex tool shapes can be made. Large variety of Diamond & CBN grit sizes from 250 to 3 microns can be used to achieve the clients desired surface finish, cutting speed, tool life and consistency. Diameters from small as .080″ to large as 20″ (500mm). Custom Tool specifications in this bond can be produced per your specification and requirements with short lead time.
Comparison with Resin Bond Diamond Wheels
Tired of Unsuitable Sintered (Metal Bond) Wheels?
Sintered (metal bond) diamond wheels are known for their edge quality and surface finish, but many users find them unsuitable for specific applications. Our Hybrid Bond bridges this gap, offering the edge quality, surface finish, and performance you desire.
CHARACTERISTICS OF
Hybrid Bond Diamond & CBN Wheels
- Main Boding Agent : Phenolic Resin, Specialize Fillers, & Metallurgical Powders
- Dressability : Excellent
- Hardness : Soft
- Required RPM's : High
- Shape of Diamond & CBN Used : Irregular Shape Crystal
- Can be Used Dry : sometimes (depending on tool type, diamond size and type)
- Cost : Medium / High
- Form Holding : Good
- Lifespan : Long
- Cutting Action : Good / Excellent
Advantages
- Longer Wheel life
- Minimum Chipping
- Improved Surface Finish
- Better Edge Retention
- Consistent performance across diverse applications
- Versatility in applications
- Reduce Cycle Times
- Less Heat Transfer
- Faster Cutting Speed
Benifits
- Better Surface Finish
- Less Chipping
- Minimum & No Material Deformation
- No Glazing
- Minimum Heat Generation
- Faster & Freer Cutting Action
- Beter Value
- Universal Application
- Longer Life
- Precision Tolerances
- Easy to Use
- Almost Unlimited Number of Options
- Custom Manufacturing
- Faster Return On Investment
Industries Used in
Find Diamond & CBN Wheels
By Wheel & Tool shape
ITS WHAT YOU CANT SEE THAT MAKES ALL THE DIFFERENCE
SMART CUT® technology
How SMART CUT ® Bond Works?
Sharpest And Finest Quality Diamonds
The newly exposed diamonds don’t effect diamonds already working on the material. Unlike many other diamond bonds, diamonds in a SMART CUT® Bond remains sharp and grow sharper with each cut, prolonging product life and consistent performance.
Diamonds or CBN Crystals
Diamonds or CBN Crystals are activated only at the exposed layer. As Bond Matrix layer begin to wear out, diamonds in a new Bond Matrix layer are immediately activated, substituting the already used up diamond layer. The SMART CUT® Diamond Hybrid Bond makes sure every diamond is in the right place and at the right time, working where you need it most.
Advanced Formulated Open Diamond Bond Design
This advanced formulated open diamond bond design insures minimal chipping, fast cut, constant speed of cut, minimal cutting noise, and most important of all, consistent performance.
Why Choose Us?
Optimize your application to ultimate level of efficiency
- Unmatched Selection For Many Applications
- Unmatched Technical Support & Expertise
- Superior Quality & Consistency
- Super Technology & innovation
- Immediate Worldwide Delivery
- American Based Manufacturer
-
Custom
Manufacturing - Better Value manufacturer Direct Price
Why Work With Us?
Comprehensive Source Of Information On Diamond Tools
We understand that your success depends on select the right diamond & CBN blade, and optimizing your parameters to best fit your applications/needs.
The more you understand about what we can do for you, the better our partnership will be. On our website you will find the Most Comprehensive Source of Information on Everything you wanted to know about diamond & CBN blades & industrial diamond tools.
Large Inventory & Custom Manufacturing
Largest Inventory of Precision & Ultra Thin Diamond & CBN Blades in the U.S. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.
Experience makes all the Difference
"One of the most experienced companies in the industry"
Largest Inventory of Precision & Ultra Thin Diamond & CBN Blades in the U.S. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.
Umatched Technical Support
We Are a Partner In Your Success Developing close ties with our customers is the foundation of our business. At the core of our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency.
Advanced Technology
American Manufacturer As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry.
Superior Quality & Consistency
American Manufacturer Our unique bond formulations, tool designs, stringent requirements, and utilization of exceptionally high-quality diamonds and raw materials ensure top-notch products that adhere to strict ISO 9000 standards. Our proprietary technology allow us to control and regulate the dozens of variable that affect toolife, quality, & consistency Expect MORE from your tools
ARE YOU USING RIGHT TOOLS
FOR YOUR APPLICATION?
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HELP YOU
HAVING ISSUES WITH
YOUR CURRENT TOOLS?
ARE YOU USING RIGHT DIAMOND/CBN WHEEL
FOR YOUR APPLICATION?
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HELP YOU
HAVING ISSUES WITH
YOUR CURRENT DIAMOND/CBN WHEELS?
Knowledge Center
What you should know
your next diamond or CBN wheel?
CBN (Cubic Boron Nitride) Grinding Wheels – Everything you wanted to know
Diamond & CBN Wheel Troubleshooting Guide
How to Selecting Right Diamond Tools for your application
How to properly use Diamond Tools
Why use diamond
Diamond vs CBN (cubic boron nitride) Tools
What is Diamond Mesh Size and how to select best one for your application
What is Diamond Concentration and which to use for your application
