Precision Automatic Diamond Cut-Off Saw

The SMART CUT® 6055 is a high-performance, fully automatic diamond cut-off saw designed for laboratories and production environments that demand exceptional cutting precision, surface quality, and repeatability. Engineered for sectioning a wide range of advanced materials—including ceramics, composites, metals, semiconductors, crystals, biomaterials, and geological specimens—this machine combines intelligent automation, robust construction, and intuitive controls.

It features an enclosed transparent safety cover with interlock protection, offering full visibility of the cutting operation while ensuring operator safety. A gravity-based feed loading system provides precise control over the feed speed, helping to minimize sample deformation and edge damage. Integrated within the unit is a closed-loop water cooling system that maintains a consistent cutting temperature, significantly improving blade life and cut surface integrity.

The saw utilizes a high-torque servo motor with overload and thermal protection, ensuring long-term durability and safeguarding critical components from damage. 

Parameter Configuration and Operational Settings

The SMART CUT® 6055 offers a robust and highly customizable control system, allowing users to precisely define all cutting parameters through the integrated HMI touchscreen. These settings can be stored and recalled for repeat use, enabling consistent results across different materials and operators.

Spindle Speed

The spindle speed is fully adjustable between 500 and 3000 RPM (optionally upgradable to 5000 RPM), accommodating a wide range of material hardness and cutting conditions. Speed control is enabled through a stepless variable frequency drive, providing smooth acceleration and deceleration for enhanced cut quality and blade life.

Cutting Stroke

The machine supports a maximum Y-axis travel of 200 mm. Users can define a fixed cutting stroke within this range to automatically terminate the cut once the defined distance is reached. This is especially useful for batch processing, as it allows multiple identical samples to be cut without repositioning.

Cutting Feed Speed

Feed rate is adjustable from 0.01 to 3.00 mm/s in fine increments. This setting controls how fast the blade advances through the sample and must be selected based on material hardness, density, and desired surface finish. Note that feed speed cannot be changed dynamically during operation; it must be preset before the cut begins.

Return (Back) Speed

Return speed ranges from 0 to 15 mm/s and determines how quickly the blade retracts to its home position after a cut is complete. Higher values enable faster cycle times, particularly in automated or batch operations.

Manual Inching Speed

Manual feed, or inching speed, is adjustable between 0 and 15 mm/s. This setting governs the rate at which the operator can manually jog the blade forward or backward during setup or alignment. For new operators or when working with fragile samples, slower inching speeds are recommended to avoid accidental blade impact with the sample.

Cutting Mode Selection

Two cutting modes are available, allowing the user to choose the optimal cutting method based on material type and desired outcome:

Direct Cutting

This is the standard mode used for the majority of materials. The blade advances continuously through the workpiece at the set feed rate. Direct cutting is ideal for uniform materials and offers the fastest processing speed with minimal blade wear.

Impact Cutting

Designed for specialized applications, impact cutting is useful when working with high-hardness, brittle, or abrasive materials that are difficult to cut using conventional methods. In this mode, the blade engages the sample intermittently (in a pulsed motion), which minimizes heat buildup, reduces the risk of workpiece overheating, and avoids clogging from debris. However, it may result in higher blade wear and slightly longer cycle times.

Impact Cutting Distance

This setting, adjustable from 0.1 to 2.0 mm, defines the intermittent step size used during impact cutting. Smaller step sizes result in finer engagement and slower overall cutting but reduce heat generation and mechanical shock. This parameter has no effect when direct cutting mode is selected.

Process Memory and Repeatability

All parameter configurations can be saved into the onboard memory, with up to 99 individual process profiles storable for instant recall. This enables repeatable, high-precision cutting without the need for reconfiguration, making the SMART CUT® 6055 highly efficient for multi-material laboratories or production environments.

SMART CUT® Coolants

Your choice of one (1) quart of SMART CUT® Water Soluble Coolant or Mineral Oil is included with machine. SMART CUT® Water Soluble Coolant Reduces material thermal stress, edge damage, and internal cracking, increases blade life, provides better cut quality, preserves material micro structure

Hence, assuring long-term integrity of material being sectioned. Since SMART CUT® coolant is both a coolant and lubricant, both the wafering blade and material benefit. Mix ratio is 1:20 (1 part coolant, 20 parts water) on very hard and dense materials and 1:40 (1 part coolant, 40 parts water) on softer materials. Depending on mix ratio 1 quart will produce 5.7 to 9 gallons of coolant when mixed with water. As a coolant, SMART CUT® KOOL reduces heat caused by friction. As a lubricant, SMART CUT® KOOL lowers friction and surface tension, which increases swarf dispersion

LARGEST SELECTING OF DIAMOND & CBN WAFERING BLADES AVAIALBLE

one (1) diamond wafering blade any specification is included FREE OF CHARGE with purchase of any machine (any specification). we have almost unlimited number of diamond & CBN wafering blade specifications in stock available for immediate delivery. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness’s. With several thousand unique blade specification in stock not listed on our standard stock program. This insures you will receive the best blade specification possible for your specific application.

THE RIGHT DRESSING STICK FOR YOUR APPLICATION

One (1) dressing stick is included with the purchase of any machine free of charge. The dressing stick we supply is similar to the diamond size of the wafering blade you have chosen (or we recommended) for your application. Wafering Blades must be diamonds particles/crystals exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and/or heat cracks in the wafering blade and/or material being cut. Resulting in premature blade wear, blade tensioning problems, and will eventually destroy the blade. The more frequently the blade is dressed the freer and cooler it will cut with lot more consistency.

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