SMART CUT® 6045 Sectioning Saw

SMART CUT® 6045 is a versatile, high-precision sectioning saw designed for cutting a wide range of materials including circuit boards, glass, ceramics, composites, semiconductors, hard metals, and rocks. Engineered for research laboratories, materials science, failure analysis, and industrial quality control, this machine delivers exceptional cutting accuracy up to 0.01mm, making it ideal for demanding sample preparation applications.

The system is powered by a robust 750-watt motor with variable speed control from 0 to 1,500 RPM, allowing users to adjust cutting speed based on material hardness and brittleness. Unlike traditional saws, cutting speed remains constant under load, ensuring repeatable performance and consistent results. The machine utilizes a gravity weight feed mechanism, enabling unattended sectioning with minimal operator supervision.

A fully enclosed Plexiglas safety cover combined with an emergency stop switch ensures maximum operator protection, while the automatic stop function after cut completion allows users to work more efficiently. 

Features:

8 chucks/holding fixtures and table saw cutting attachment is included with each machine

SMART CUT® 6045 Table Saw Attachment (optional)

The Table Saw Attachment is a precision workholding accessory designed for use with low to medium-speed diamond saws. It enables controlled sectioning, trimming, and angled cutting of larger flat workpieces such as printed circuit boards, ceramic substrates, composite panels, and other hard or brittle materials. The attachment provides a stable, flat cutting surface that ensures straight, repeatable cuts with high accuracy.

Made from corrosion-resistant materials, it offers rigid support that minimizes vibration and chatter. It features an integrated guide or adjustable fence system for clean, parallel or angled cuts. The large work area supports samples up to 1″ in size, including PCBs, ceramic tiles, and glass substrates.

Designed for manual trimming applications, this attachment is easy to use and requires minimal setup. It’s ideal for jobs that demand operator control and flexibility, especially when cutting fragile or miniature parts.

Installation is quick and tool-friendly, with a bolt-on design that fits most saws. It requires no machine modifications. The attachment helps reduce breakage and chipping by fully supporting the sample during the cut.

This tool is widely used in R&D, prototyping, and light production for trimming, cross-sectioning, and sample preparation in microelectronics, MEMS, and materials research.

Best of all, the Table Saw Attachment is offered at a fraction of the cost of similar machines in its class, making it a cost-effective solution for achieving precision cuts in hard materials.

SMART CUT® 6045 Standard Package

Item Number Description Picture
8068102 Smart Cut 6045 sectioning saw with 0.5 inch arbor, 0.25 hp motor, integral coolant reservoir, gravity & manual table feed, 110V & 220v includes, (8) eight chucks, (1) micrometer, (1) one Wafering Blade any specification, one (1) dressing stick, one (1) quart of SMART CUT water soluble coolant or mineral oil
Ukam60010-1 Universal single saddle vise
Ukam60010-2 1.25-inch Round holder
Ukam60010-75 Round holder
Ukam60010-3 Specimen vise for adhering specimens
Ukam60010-4 Specimen vise for irregular shaped specimens
Ukam60010-5 Tear Drop chuck
Ukam60010-6 Fastener vise for longitudinal sectioning for fasteners, tubes etc
Ukam60010-8 Large single saddle vise Double saddle vise
Ukam60010-9 Ukam60010-10 Flanges 50mm and Flanges 100mm
UKAMLS016 1 quart of SMART CUT water soluable coolant (advanced materials) formula or Mineral Oil (your choice) mix ration 1:20 (1 part coolant, 20 parts water) will make 5.7 gallons of coolant
Select Right Wafering Blade for your application 6″ x .020″ x 1/2″ Diamond or CBN Wafering Blade. Sintered (metal bond) any specification. How to select the Right Diamond Wafering Blade for your application >>>
Dressing Stick (1/2″ x 1/2″ x 6″) alumina oxide white color 120, 220, or 320 grit (depending on your blade selection)

SMART CUT® Coolants

Your choice of one (1) quart of SMART CUT® Water Soluble Coolant or Mineral Oil is included with machine. SMART CUT® Water Soluble Coolant Reduces material thermal stress, edge damage, and internal cracking, increases blade life, provides better cut quality, preserves material micro structure

Hence, assuring long-term integrity of material being sectioned. Since SMART CUT® coolant is both a coolant and lubricant, both the wafering blade and material benefit. Mix ratio is 1:20 (1 part coolant, 20 parts water) on very hard and dense materials and 1:40 (1 part coolant, 40 parts water) on softer materials. Depending on mix ratio 1 quart will produce 5.7 to 9 gallons of coolant when mixed with water. As a coolant, SMART CUT® KOOL reduces heat caused by friction. As a lubricant, SMART CUT® KOOL lowers friction and surface tension, which increases swarf dispersion

LARGEST SELECTING OF DIAMOND & CBN WAFERING BLADES AVAILABLE

one (1) diamond wafering blade any specification is included FREE OF CHARGE with purchase of any machine (any specification). we have almost unlimited number of diamond & CBN wafering blade specifications in stock available for immediate delivery. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness’s. With several thousand unique blade specification in stock not listed on our standard stock program. This insures you will receive the best blade specification possible for your specific application.

THE RIGHT DRESSING STICK FOR YOUR APPLICATION

One (1) dressing stick is included with the purchase of any machine free of charge. The dressing stick we supply is similar to the diamond size of the wafering blade you have chosen (or we recommended) for your application. Wafering Blades must be diamonds particles/crystals exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and/or heat cracks in the wafering blade and/or material being cut. Resulting in premature blade wear, blade tensioning problems, and will eventually destroy the blade. The more frequently the blade is dressed the freer and cooler it will cut with lot more consistency.

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