SMART CUT® 6025-A
AUTOMATIC & MANUAL PRECISION SAW

SMART CUT® 6025-A Precision Cut-Off Saw is a versatile and advanced laboratory tool designed for both manual and automatic precision cutting. Engineered to accommodate a wide range of applications, it is capable of sectioning various materials such as metals, PCB circuit boards, semiconductors, crystals, ceramics, quartz glass, and petrographic samples. This saw is an essential instrument for sample preparation in laboratories, research facilities, and academic institutions.

Equipped with a powerful 1.0 HP (750W) motor, the saw operates at variable speeds ranging from 500 to 3,000 RPM or 100 to 800 RPM, allowing precise control for cutting different materials. It can handle samples up to 2 inches (50 mm) in diameter, cutting most materials within seconds or minutes while preserving their true microstructure and minimizing deformation.

SMART CUT® 6025-A offers three cutting modes to suit various requirements. Manual cutting provides full user control over speed and parameters, while automatic cutting uses a program-controlled system for efficient, hands-free operation. The pulsing cutting mode is specifically designed to minimize surface burning on heat-sensitive samples, and the speed automatic adjustment cutting mode optimizes cutting speed to improve cut quality and motor protection.

Constructed with a hard-anodized aluminum cutting table, the SMART CUT® 6025-A offers a durable and corrosion-resistant work surface measuring 400 mm x 450 mm, capable of accommodating oversized samples. The table’s lip-free design provides unobstructed access to materials, and its T-slot configuration allows for the use of a variety of clamping vises. Irregularly shaped workpieces can be easily secured with the included fixtures, while an optional angle-holding vise is available for more advanced cutting needs.

Operation is simplified with a 100 mm x 60 mm touchscreen interface that allows users to program and control the cutting process. Pre-set speed adjustment buttons provide quick and precise changes during cutting, while a mechanical rotary handle on the right-hand side offers full control over blade movement. The cutting environment is enclosed within a transparent Plexiglas cover, ensuring user safety while allowing clear observation of the process.

The saw is compatible with a wide range of blades, including diamond, CBN, abrasive, and high-speed steel or carbide types, and supports both wet and dry cutting methods. A hidden coolant system enhances cutting performance by reducing heat and wear on the blade and sample. Additionally, an optional vacuum cleaning attachment can be integrated to remove material particles as they are generated, ensuring a clean workspace.

Designed with safety and efficiency in mind, the SMART CUT® 6025-A includes overload protection to extend motor life and a magnetic safety switch that immediately halts blade operation when the cover is opened. The large speed range allows for the use of blades with various specifications, achieving superior cut quality and speed compared to traditional low-speed saws. With a feed distance of 4.3 inches (110 mm), the saw provides precise depth control for cutting operations.

SMART CUT® 6025-A is an innovative solution for precision sectioning, offering a combination of high-speed operation, advanced features, and robust construction. Its ability to handle a variety of materials with accuracy and speed makes it an indispensable tool for modern laboratories and manufacturing environments.

Cutting Action:

• inear blade feeds into the material/sample
• Material is slowly fed into the rotating blade for precise sectioning.

Motor Power:

• 1.0 HP (750W).
• Operates on 110V or 220V power configurations.

Speed Range (Variable Speed):

• High range: 500–3,000 RPM.

Cutting Capacity:

• Maximum sample diameter: 2 inches (50 mm).

Blade Compatibility:

• Wafering & Abrasive Blade Diameters: 6″ (152.4 mm), 7″ (177.8 mm), and 8″ (200 mm).
• Blade Thickness Range: .009″ (0.22 mm) to .075″ (1.9 mm).
• Compatible with:
• SMART CUT® Diamond Wafering Blades.
• Other manufacturers’ diamond wafering blades.
• Abrasive cut-off blades.

Cutting Table Dimensions:

• Hard-anodized aluminum table measuring 400 mm x 450 mm.
• Lip-free design for unobstructed access to larger samples.

Feed Distance:

• 4.3 inches (110 mm).

Coolant System:

• Built-in hidden cooling system for wet cutting.
• Coolant capacity with a ¼

Material Compatibility:

• Suitable for cutting metals, PCB circuit boards, semiconductors, ceramics, crystals, quartz glass, and petrographic samples.

Cutting Modes:

• Manual: Full user control over cutting speed and parameters.
• Automatic: Program-controlled cutting process.
• Pulsing: Reduces surface burning on heat-sensitive samples.
• Speed Automatic Adjustment: Automatically adjusts cutting speed for optimized performance and motor protection.

Control Interface:

• 100 mm x 60 mm touchscreen for simple operation and programming.
• Pre-set speed adjustment buttons for quick and precise speed changes.

Safety Features:

• Magnetic safety switch halts blade operation when the cover is opened.
• Transparent Plexiglas cover for safety and observation during cutting.
• Overload protection to enhance motor durability.

Workholding Options:

• T-slot table accommodates various clamping vises.
• Optional angle-holding vise for advanced cutting configurations.

Construction:

• Hard-anodized aluminum cutting table ensures durability and corrosion resistance.
• Robust metal housing for long-lasting performance.

Optional Features:

• Vacuum cleaning attachment for efficient removal of swarf during cutting.
• Angle-holding vise for improved positioning and advanced sample cutting.

Shipping Information:

• Weight: 93 lbs (42 kg).
• Dimensions: 18″ x 20″ x 13.8″.

Applications:

• Designed for laboratories in factories, R&D institutes, and academic settings.
• Ideal for sample preparation requiring precision, low deformation, and preservation of true material microstructure.

• Most Affordable Entry Level Lab Cutting Saw on Market Today
• Reduce Consumables Cost by up to 400%
• Equal or Better Cut Quality on most Applications to Fully Automatic Sectioning Saws, at small Fraction of cost.
• No Material Deformation
• Can withstand more exploitation that conventional precision sectioning saws
• Very Easy to use (reduce operator error & training)
• Can be used for just about any material or application
• Very compact, requires minimum space
• Powerful motor designed for cutting very hard to soft materials
• Straight forward design allows the operator to concentrate on sectioning samples, not operating the machine
• The durable housing is made from unbreakable cross linked
• polyethylene which cannot rust. Housing and all plastic parts are guaranteed for life.
• Larger speed range allow for almost unlimited number of blade specification choices to achieve desired results
• Perfect for Manufacturing and R & D Organizations on a Budget

Download Operating Manuals