9 am to 6 pm PST time
No products in the Quote Basket.
SMART CUT® 6025-A Precision Cut-Off Saw is a versatile and advanced laboratory tool designed for both manual and automatic precision cutting. Engineered to accommodate a wide range of applications, it is capable of sectioning various materials such as metals, PCB circuit boards, semiconductors, crystals, ceramics, quartz glass, and petrographic samples. This saw is an essential instrument for sample preparation in laboratories, research facilities, and academic institutions.
Equipped with a powerful 1.0 HP (750W) motor, the saw operates at variable speeds ranging from 500 to 3,000 RPM or 100 to 800 RPM, allowing precise control for cutting different materials. It can handle samples up to 2 inches (50 mm) in diameter, cutting most materials within seconds or minutes while preserving their true microstructure and minimizing deformation.
SMART CUT® 6025-A offers three cutting modes to suit various requirements. Manual cutting provides full user control over speed and parameters, while automatic cutting uses a program-controlled system for efficient, hands-free operation. The pulsing cutting mode is specifically designed to minimize surface burning on heat-sensitive samples, and the speed automatic adjustment cutting mode optimizes cutting speed to improve cut quality and motor protection.
Constructed with a hard-anodized aluminum cutting table, the SMART CUT® 6025-A offers a durable and corrosion-resistant work surface measuring 400 mm x 450 mm, capable of accommodating oversized samples. The table’s lip-free design provides unobstructed access to materials, and its T-slot configuration allows for the use of a variety of clamping vises. Irregularly shaped workpieces can be easily secured with the included fixtures, while an optional angle-holding vise is available for more advanced cutting needs.
Operation is simplified with a 100 mm x 60 mm touchscreen interface that allows users to program and control the cutting process. Pre-set speed adjustment buttons provide quick and precise changes during cutting, while a mechanical rotary handle on the right-hand side offers full control over blade movement. The cutting environment is enclosed within a transparent Plexiglas cover, ensuring user safety while allowing clear observation of the process.
The saw is compatible with a wide range of blades, including diamond, CBN, abrasive, and high-speed steel or carbide types, and supports both wet and dry cutting methods. A hidden coolant system enhances cutting performance by reducing heat and wear on the blade and sample. Additionally, an optional vacuum cleaning attachment can be integrated to remove material particles as they are generated, ensuring a clean workspace.
Designed with safety and efficiency in mind, the SMART CUT® 6025-A includes overload protection to extend motor life and a magnetic safety switch that immediately halts blade operation when the cover is opened. The large speed range allows for the use of blades with various specifications, achieving superior cut quality and speed compared to traditional low-speed saws. With a feed distance of 4.3 inches (110 mm), the saw provides precise depth control for cutting operations.
SMART CUT® 6025-A is an innovative solution for precision sectioning, offering a combination of high-speed operation, advanced features, and robust construction. Its ability to handle a variety of materials with accuracy and speed makes it an indispensable tool for modern laboratories and manufacturing environments.
INDUSTRIES USED IN:
Ferrous & Non-Ferrous Metals:
The saw is designed for fast and precision sectioning, preserving the sample/material’s true microstructure.
Yes, the machine is compatible with SMART CUT Diamond Wafering Blades, other manufacturers’ Diamond Wafering Blades, and Abrasive Cut Off blades.
Regular cleaning of the saw table, blade, and coolant reservoir is recommended. The removable saw table makes cleanup easy. Always refer to the user manual for specific maintenance guidelines.
The built-in coolant system helps dissipate heat generated during cutting, ensuring the material and blade remain cool and reducing the risk of heat-induced deformities.
Yes, the SMART CUT® 6025 typically comes with a user manual that provides detailed instructions on setup, operation, and maintenance.
The user manual typically provides a troubleshooting section. For more complex issues, contacting the manufacturer or distributor is recommended.
The rustproof housing ensures long-term durability without corrosion risks, making the machine more reliable and long-lasting.
The precise blade feed mechanism and the ability to adjust the RPMs ensure minimal deformation of the material being cut.
The precision design, variable speed control, and appropriate blade selection ensure that the SMART CUT® 6025 provides clean cuts with minimal chipping.
Regularly checking the blade for wear, using the appropriate coolant, and ensuring the material is fed at the correct rate can help prolong the blade’s life.
safe operating range for cutting different thickness and length combinations. Use it to confirm that your application falls within stable cutting conditions for best accuracy and blade life.
This diagram shows the maximum cutting depth and reach your machine can achieve using a 200 millimeter blade. It helps you verify that your workpiece size fits within the machine’s operating limits for stable, accurate, and efficient cutting.
maximum cutting depth and reach your machine can achieve using a 200 millimeter blade. It helps you verify that your workpiece size fits within the machine’s operating limits for stable, accurate, and efficient cutting.
The slotted cutting table provides stable and flexible workpiece positioning for sectioning saw applications. Its precision-machined slots allow you to mount fixtures and adjust clamping points to match the size and geometry of each sample. The aluminium fast cam locking vise adds quick clamping capability and works smoothly with the slotted tableto hold parts secure during cutting.
A Vertical Clamping Vise holds materials in a vertical orientation. This type of vice is commonly used in precision cutting operations where the material must remain fixed while the blade moves horizontally.
Y Position: Displays the relative position (coordinate value) of the Y-axis motion in automatic mode.
Blade RPM: shows the rotational speed of the cutting blade
Travel Speed: Indicates the speed at which the Y-axis moves
back and forward without cutting in automatic mode. The speed is adjustable between 0-10mm/s.
Feed Speed: Shows the Y-axis cutting speed in automatic mode during linear cutting, adjustable between 0.1-6mm/s.
Feed Go (Feed Distranc): Represents the feeding distance (0.15mm) of the Y-axis in pulse cutting mode, based on the set cutting speed in automatic mode.
Feed Back: determines the retract distance of the blade duringpulse mode
Complete: Reflects the set cutting length and progress of
the cutting process in automatic mode.
Feed Mode:The Feed Mode selection allows the operator to choose between Straight cutting and Pulse cutting.
Depth:The Depth field defines the total cutting depth that the machine will reachduring the operation
Origin Reset: The Origin Reset button establishes the current blade position as the reference zero point for all automatic movements.
Manual Mode:The Manual Mode button enables full manual control of blade movement.
Auto Mode:The Auto Mode button starts a fully automated cutting cycle based on all programmed
parameters, including depth, feed speed, feed mode, and cutting length.
Fast Cam Locking Vises are designed for quick and secure clamping of materials. They use a cam mechanism to rapidly lock or release the workpiece, making them ideal for tasks that require frequent setup changes. This is standard options that comes with each machine
An X-Feed Fixture is designed to facilitate movement of the material along the X-axis, typically when continuous or uniform feeding is required during the cutting process. This fixture helps in achieving controlled and consistent cutting.
Fast Cam Locking Vises are designed for quick and secure clamping of materials. They use a cam mechanism to rapidly lock or release the workpiece, making them ideal for tasks that require frequent setup changes. This is standard options that comes with each machine
A Vertical Clamping Vise holds materials in a vertical orientation. This type of vice is commonly used in precision cutting operations where the material must remain fixed while the blade moves horizontally.
This specialized vice is designed for securely clamping cylindrical or long materials such as rods, bars, or screws. The vice holds the material in place while the blade cuts along the material’s length.
Your choice of one (1) quart of SMART CUT™ Water Soluble Coolant or Mineral Oil is included with machine. SMART CUT™ Water Soluble Coolant Reduces material thermal stress, edge damage, and internal cracking, increases blade life, provides better cut quality, preserves material micro structure
Hence, assuring long-term integrity of material being sectioned. Since SMART CUT coolant is both a coolant and lubricant, both the wafering blade and material benefit. Mix ratio is 1:20 (1 part coolant, 20 parts water) on very hard and dense materials and 1:40 (1 part coolant, 40 parts water) on softer materials. Depending on mix ratio 1 quart will produce 5.7 to 9 gallons of coolant when mixed with water. As a coolant, SMART CUT KOOL reduces heat caused by friction. As a lubricant, SMART CUT KOOL lowers friction and surface tension, which increases swarf dispersion.
one (1) diamond wafering blade any specification is included FREE OF CHARGE with purchase of any machine (any specification). we have almost unlimited number of diamond & CBN wafering blade specifications in stock available for immediate delivery. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness’s. With several thousand unique blade specification in stock not listed on our standard stock program. This insures you will receive the best blade specification possible for your specific application.
One (1) dressing stick is included with the purchase of any machine free of charge. The dressing stick we supply is similar to the diamond size of the wafering blade you have chosen (or we recommended) for your application. Wafering Blades must be diamonds particles/crystals exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and/or heat cracks in the wafering blade and/or material being cut. Resulting in premature blade wear, blade tensioning problems, and will eventually destroy the blade. The more frequently the blade is dressed the freer and cooler it will cut with lot more consistency.
No products in the Quote Basket.
No account yet?
Create an Account
