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Dressing Sticks For Precision Diamond & CBN Tools
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Dressing Sticks For Precision Diamond & CBN Tools
Home DIAMOND TOOL ACCESSORIES Dressing Sticks Dressing Sticks For Precision Diamond & CBN Tools
Diamond / Abrasive Cut off Saw
SMART CUT® 6020 – Diamond / Abrasive Cut off Saw
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Dressing Sticks For Precision Diamond & CBN Tools

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Diamond Tools must be used with diamonds exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and heat cracks in the diamond tool as well as material being machined. Resulting in premature diamond tool wear, blade tensioning problems, and will eventually destroy the diamond tool. The more a diamond tool is dress the cooler it will drill or cut. Everything you wanted to know about dressing Diamond & CBN Tools

SMART CUT® Dressing Sticks are expertly designed to help you clean, sharpen, and condition your diamond blades, grinding wheels, and other diamond tooling, ensuring optimal performance and extended tool life. Available from stock in many different dimensions, abrasive types, grit size, and bond harnesses to fit most requirements. Manufactured in the USA with premium-grade materials, these dressing sticks are an essential accessory for any industry relying on precise cutting, drilling, grinding, & operations. Custom specifications can be produced upon request with fast lead times & small minimum order quantities.

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Home DIAMOND TOOL ACCESSORIES Dressing Sticks Dressing Sticks For Precision Diamond & CBN Tools
Dressing Sticks For Precision Diamond & CBN Tools
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Dressing Sticks For Precision Diamond & CBN Tools
Home DIAMOND TOOL ACCESSORIES Dressing Sticks Dressing Sticks For Precision Diamond & CBN Tools

Dressing Sticks For Precision Diamond & CBN Tools

Diamond Tools must be used with diamonds exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and heat cracks in the diamond tool as well as material being machined. Resulting in premature diamond tool wear, blade tensioning problems, and will eventually destroy the diamond tool. The more a diamond tool is dress the cooler it will drill or cut. Everything you wanted to know about dressing Diamond & CBN Tools

SMART CUT® Dressing Sticks are expertly designed to help you clean, sharpen, and condition your diamond blades, grinding wheels, and other diamond tooling, ensuring optimal performance and extended tool life. Available from stock in many different dimensions, abrasive types, grit size, and bond harnesses to fit most requirements. Manufactured in the USA with premium-grade materials, these dressing sticks are an essential accessory for any industry relying on precise cutting, drilling, grinding, & operations. Custom specifications can be produced upon request with fast lead times & small minimum order quantities.

DESCRIPTION
SPECIFICATIONS
FREQUENTLY ASKED QUESTIONS
INDUSTRIES USED IN
ACCESSORIES
USAGE RECOMMENDATION
DESCRIPTION
Advantage
  • Material Quality: Made with high-purity, abrasive materials that provide just the right hardness to effectively dress diamond tools without causing damage.
  • Versatility: Suitable for a wide range of diamond and CBN tools. Whether you are dressing a grinding wheel or refreshing the edge of a cutting blade, our sticks are designed to meet your needs.
  • Precision Performance: Regular use of our dressing sticks helps to expose fresh diamond particles, maintaining the sharpness and efficiency of your tools.
  • Customization: Available in various grit sizes and dimensions to match the specific requirements of your diamond tools and machinery.
  • Enhanced Tool Efficiency: Maintains the cutting/grinding efficiency of diamond tools, reducing downtime and increasing productivity.
  • Cost-Effective: Extends the life of your diamond tools, thus reducing the need for frequent replacements and lowering operational costs.
  • Improved Quality: Ensures consistent quality in precision cutting and grinding tasks, essential for manufacturing and research environments where precision is paramount.
SPECIFICATIONS

Specifications of Dressing Sticks for Diamond and CBN Wheels

Dressing sticks are essential for cleaning, sharpening, and opening up diamond and CBN grinding wheels. Their specifications vary based on grit size, bond type, dimensions, and material composition. Below is a comprehensive breakdown:

  1. Composition of Dressing Sticks
  • Aluminum Oxide (Al₂O₃) – Common for dressing CBN wheels.
  • Silicon Carbide (SiC) – Preferred for dressing diamond wheels due to its hardness.
  • Boron Carbide (B₄C) – Used for very fine precision dressing applications.
  1. Grit Size
  • Coarse (80 – 120 grit) → Removes large amounts of bond material; for opening up wheels.
  • Medium (150 – 240 grit) → Balances material removal and finish.
  • Fine (280 – 600 grit) → Used for precise finishing and minimal material loss.

✅ Recommended Grit Based on Wheel Grit Size:

Dressing Stick Grit

Wheel Grit Size

80 – 120

60 – 100

150 – 220

120 – 200

320 – 600

220 – 600

  1. Bond Type
  • Soft Bond – Breaks down quickly; effective for exposing new diamonds.
  • Medium Bond – Balanced wear rate for general applications.
  • Hard Bond – Longer-lasting but requires more pressure to dress the wheel.
  1. Dimensions

Dressing sticks come in various sizes, depending on application and compatibility with the wheel being dressed.

Common Sizes (L x W x H in inches):

  • 6″ x 1″ x 1″ (Most common size for precision wheels)
  • 8″ x 1″ x 1″ (For larger diameter wheels)
  • 4″ x 1/2″ x 1/2″ (Smaller wheels or fine dressing)
  • Other custom sizes available

✅ Choosing the Right Size:

  • The length should be at least 50% of the wheel’s diameter.
  • A wider dressing stick is preferable for larger diameter wheels.
  1. Applications
  • Resin Bond Diamond & CBN Wheels → Use Silicon Carbide or Aluminum Oxide (150 – 320 grit).
  • Metal Bond Diamond Wheels → Use Silicon Carbide (120 – 220 grit); harder bonds may require Boron Carbide.
  • Vitrified CBN Wheels → Use Aluminum Oxide (220 – 400 grit).
  • Electroplated Diamond & CBN Wheels → Typically do not require dressing; but if needed, use fine-grit silicon carbide.
FREQUENTLY ASKED QUESTIONS

Why is it essential to dress Diamond Tools?

Dressing Diamond Tools is crucial to ensure the diamonds are exposed properly. Without frequent dressing, the tool will glaze over, leading to tearing instead of grinding. This tearing is not only destructive to the material being machined but also wears down the tool rapidly and causes heat cracks in the diamond tool.

What happens if Diamond Tools are not dressed properly?

Poorly dressed Diamond Tools tend to push the material rather than cut it. This results in high loads, increased cutting temperatures, and reduced cut quality. It can also lead to tool breakage.

How can I identify if my Diamond Tool needs dressing?

Signs that indicate your Diamond Tool needs dressing include:
⦁ Slow cutting speed
⦁ The tool doesn’t cut at all
⦁ The material or the tool starts to burn
⦁ Chipping or cracking of the material being cut
⦁ Sparks emerging from the cutting zone
⦁ The tool is not cutting true or straightSigns that indicate your Diamond Tool needs dressing include:
⦁ Slow cutting speed
⦁ The tool doesn’t cut at all
⦁ The material or the tool starts to burn
⦁ Chipping or cracking of the material being cut
⦁ Sparks emerging from the cutting zone
⦁ The tool is not cutting true or straight

Does frequent dressing extend the lifespan of my Diamond Tool?

Yes, the more frequently a Diamond Tool is dressed, the cooler it will drill or cut. This can lead to prolonged tool life, as it minimizes uneven wear and the risk of heat cracks.

How often should I dress my Diamond Tool?

There is no one-size-fits-all answer to this. The frequency of dressing depends on various factors like the bond type, tool type, bond hardness, diamond grit size, tool concentration, and application factors such as material hardness, density, porosity, cut depth, equipment used, coolant used, and RPMs.

Why does a poorly dressed Diamond Tool produce sparks in the cutting zone?

When diamonds aren’t properly exposed, the tool tends to tear rather than grind. This tearing action, combined with friction, can generate sparks in the cutting zone.

Can improper dressing lead to tool breakage?

Yes, Diamond Tools that are not dressed correctly experience increased cutting temperatures and high loads, leading to poor cut quality. This strain can cause the tool to break.

Are there any guidelines on how to dress Diamond Tools properly?

While there are no specific universal guidelines, the best approach depends on various factors related to the tool and its application. It’s essential to consider the unique requirements of each situation and adjust dressing practices accordingly.

What’s the relation between tool dressing and cut quality?

Properly dressed Diamond Tools can penetrate materials more easily, ensuring cleaner cuts. Conversely, poorly dressed tools tend to push materials, reducing cut quality.

Can I use the same dressing technique for all Diamond Tools?

Not necessarily. The technique may vary based on the bond type, tool type, and other variables. It’s essential to understand the specifics of your Diamond Tool and its application to dress it correctly.
We hope this FAQ helps you understand the importance of dressing Diamond Tools and how to identify when your tool needs dressing. Proper maintenance ensures longevity and high performance of your Diamond Tool.

Why does a poorly dressed Diamond Tool cause burning in the material?

When a Diamond Tool is not dressed correctly, the unexposed diamonds cause the tool to tear rather than grind the material. This tearing action creates friction which, in turn, generates excessive heat. This heat can cause the material to burn, especially if there’s inadequate cooling or lubrication.

What role does the coolant play when using Diamond Tools?

Coolant aids in reducing the cutting temperature and heat generated during the machining process. It helps in cooling the tool and the workpiece, preventing burns, and facilitating smoother cuts. Additionally, it assists in removing the material swarf or debris away from the cutting zone.

How does the material’s hardness affect the dressing frequency?

Harder materials tend to wear down the Diamond Tool faster, which may necessitate more frequent dressing to keep the diamonds properly exposed. Conversely, softer materials might not demand dressing as often.

Can the shape or geometry of the material impact the dressing needs?

Yes, materials with complex shapes or geometries may cause uneven wear on the Diamond Tool, which might require more frequent dressing to ensure consistent performance across the entire tool surface.

How does the RPM or speed of the tool influence dressing requirements?

Operating Diamond Tools at higher RPMs can lead to increased wear and heat generation. This could mean that tools running at higher speeds might need more frequent dressing compared to those operating at lower RPMs.

Are there any recommended tools or equipment for dressing Diamond Tools?

There isn’t a single universally recommended tool for dressing Diamond Tools, as it often depends on the specific Diamond Tool in use and its application. However, diamond dressing sticks, rotary dressers, and stationary dressing tools are some commonly used options.

How does the concentration of the Diamond Tool affect its dressing needs?

A tool with a higher diamond concentration might be more resistant to wear, possibly reducing the frequency of dressing. However, it’s still crucial to monitor performance and dress as necessary.

Can I redress a Diamond Tool that has been poorly dressed before?

Yes, if a Diamond Tool has been poorly dressed, it can often be redressed to expose the diamonds properly, provided there’s enough of the diamond layer left on the tool.

How do bond hardness and diamond grit size influence dressing frequency?

A harder bond might hold the diamonds more securely, leading to less frequent dressing needs, while a softer bond might release diamonds more readily. Similarly, a finer diamond grit size might wear out faster than a coarser one, affecting dressing frequency.

Is there a maximum number of times a Diamond Tool can be dressed?

There’s no strict maximum limit. However, as the tool gets dressed repeatedly, the depth of the diamond layer reduces. Once the diamonds are nearly worn out, the tool will need replacement.
Remember, the key to maximizing the performance and lifespan of your Diamond Tool lies in understanding its specific needs and ensuring proper maintenance. Regular dressing, tailored to the tool’s unique requirements, plays a pivotal role in this process.

Why do sparks emerge from the cutting zone?

Sparks often indicate excessive friction and heat generation during the cutting process, which might be due to insufficiently exposed diamonds. It suggests the tool is tearing rather than grinding, leading to metal-to-metal contact or extreme friction between the tool and material.

Does dressing the Diamond Tool have any impact on the material finish?

Yes, a well-dressed Diamond Tool ensures consistent and smooth cuts, leading to better surface finishes on the material. A poorly dressed tool can cause tearing, resulting in a rougher finish.

Can using the wrong coolant affect my Diamond Tool’s performance?

Definitely. The right coolant aids in heat dissipation and prevents material from adhering to the tool. Using an unsuitable coolant may not offer the desired cooling effects, leading to faster tool wear and the need for more frequent dressing.

How can I tell if the bond of my Diamond Tool is too hard or soft for my application?

If diamonds are being released from the tool too quickly (leading to fast tool wear), the bond might be too soft. Conversely, if the diamonds are hardly getting exposed, resulting in the tool glazing over, the bond might be too hard.

How does depth of cut influence the need for dressing?

A deeper cut exerts more force on the Diamond Tool, potentially causing faster wear. As such, tools used for deeper cuts might require more frequent dressing than those used for shallow cuts.

Are there any visual signs on the Diamond Tool that indicate the need for dressing?

Yes, visual signs can include a shiny or glazed-over surface, uneven wear patterns, or visible loss of diamond particles on the tool’s surface.

What is the risk of continuing to use a Diamond Tool that needs dressing?

Using an undressed Diamond Tool can lead to various issues, including poor material finishes, increased chances of material breakage, tool overheating, and reduced tool lifespan.

Is there a difference in dressing frequency between synthetic and natural diamond tools?

Yes, synthetic diamonds typically have consistent properties and might wear uniformly. Natural diamonds, with their inherent variability, might have uneven wear patterns, possibly affecting dressing frequency. It’s essential to monitor each tool’s performance and dress accordingly.

Can dressing be automated or is it always manual?

Dressing can be both manual and automated, depending on the equipment and setup. Some advanced machining centers have automated dressing cycles to maintain tool performance consistently.

What happens if I use excessive force while dressing the Diamond Tool?

Using excessive force can lead to premature wear of the dressing tool and might also damage the Diamond Tool by dislodging diamonds or causing microfractures in the bond.
It’s essential to maintain a balance between proactive tool care and efficient material processing to ensure optimal performance and longevity of your Diamond Tools. Always monitor tool behavior and adjust your dressing frequency based on observed performance.

Is it possible to over-dress a Diamond Tool?

Yes, over-dressing refers to the removal of too much of the bond material, which may lead to premature diamond particle exposure and subsequent loss. Over-dressing can lead to a shorter tool lifespan and reduced cutting efficiency.

Can the type of material I’m working with influence how often I dress my Diamond Tool?

Absolutely. Harder and more abrasive materials can cause faster wear on the Diamond Tool, necessitating more frequent dressing. Conversely, softer materials might not require dressing as often.

Are there different dressing techniques for different Diamond Tools?

Yes, the type of tool (e.g., grinding wheel, saw blade, drill bit) can influence the dressing technique. It’s crucial to follow manufacturer recommendations or seek expert advice for the specific tool in question.

What’s the relationship between RPM (revolutions per minute) and the need for dressing?

Higher RPMs can lead to increased friction and heat generation. If a Diamond Tool is operated at consistently high speeds without adequate coolant or dressing, it might require dressing more often due to the accelerated wear and heat effects.

Can I use a general-purpose dresser for all Diamond Tools?

Not always. The type of dresser suitable for a particular Diamond Tool can vary based on the tool’s bond hardness, diamond grit size, and other factors. It’s essential to use a dresser compatible with your specific Diamond Tool to ensure effective dressing and tool longevity.

Does the age of a Diamond Tool affect its dressing frequency?

Potentially. Older tools, especially if stored in adverse conditions or used irregularly, might have altered bond properties or diamond exposure. This can affect their dressing needs.

How does the diamond concentration in the tool influence the dressing frequency?

Higher diamond concentration means more diamonds are embedded in the bond. Tools with high diamond concentration might require less frequent dressing as there’s a higher chance of exposed diamonds even as some wear out. However, the bond hardness and other factors also play a role.

How do I know if I’ve chosen the wrong bond type for my application?

Signs might include excessive tool wear, difficulty in dressing, poor material finishes, or decreased cutting efficiency. If in doubt, consult with the tool manufacturer or an expert in the field.

Can dressing affect the overall lifespan of my Diamond Tool?

Yes, correct and timely dressing can extend the tool’s lifespan by ensuring consistent diamond exposure, reducing friction and heat, and preventing excessive tool wear or damage.

Is there a maximum number of times a Diamond Tool can be dressed before it’s considered spent?

There isn’t a universal number, as it varies based on the tool’s construction, application, and the dressing process. However, once the diamond particles become sparse or the tool can’t perform efficiently even after dressing, it might be time to consider replacement.
Understanding the nuances of Diamond Tool dressing is crucial for optimal tool performance and maximizing return on investment. Always ensure you’re aligned with best practices and regularly monitor tool behavior.

How do coolant types and concentrations affect Diamond Tool dressing?

Coolants help dissipate heat, reduce friction, and flush away material debris during cutting. The type and concentration of coolant can influence how the tool interacts with the material, potentially affecting wear rates and thus the dressing frequency. Inadequate coolant can increase the need for dressing due to elevated friction and heat.

Is there any correlation between Diamond Tool diameter and dressing frequency?

Larger tools, with more surface area, might distribute wear more uniformly, potentially influencing dressing frequency. However, application specifics, like material cut and depth of cut, play a significant role irrespective of tool size.

Can an incorrectly dressed Diamond Tool damage my equipment?

Yes. Poorly dressed tools can increase vibrations, create irregular cutting forces, and produce excessive heat, all of which can be detrimental to your equipment over time.

What are common mistakes users make while dressing Diamond Tools?

Some mistakes include:
⦁ Not dressing frequently enough, leading to glazing.
⦁ Over-dressing, causing premature diamond loss.
⦁ Using the wrong dresser type for the tool.
⦁ Dressing at incorrect angles or pressures.

How does tool storage affect its dressing needs?

Storing tools in damp or corrosive environments can affect the bond and possibly lead to diamond degradation. Proper storage ensures the tool remains in optimal condition and might require less dressing when used next.

Do all Diamond Tools need dressing?

While many Diamond Tools benefit from dressing, some might not require it based on their specific application or design. However, tools used for grinding or cutting generally need dressing to maintain efficiency.

How do environmental conditions, like temperature and humidity, influence dressing?

Extremes in temperature and high humidity can affect the bond matrix and the diamonds. Such conditions might either make the bond too soft or too brittle, impacting the wear rate and, by extension, the dressing frequency.

Are there automated dressing systems? How do they compare to manual dressing?

Yes, there are automated dressing systems, especially for industrial-scale applications. Automated systems ensure consistent dressing, reduce human error, and might extend tool life. However, they can be more expensive than manual methods and might not be suitable for all tool types.

Can I re-dress a Diamond Tool that has been previously poorly dressed?

In many cases, yes. If a tool has been inadequately dressed but is not damaged beyond repair, proper re-dressing can revive its performance. However, if the tool has lost a significant amount of diamonds or its structure is compromised, re-dressing might not be feasible.

Are there any safety precautions I should take while dressing Diamond Tools?

Absolutely. Always wear appropriate personal protective equipment (PPE), like safety glasses and gloves. Ensure the equipment is turned off and unplugged when adjusting or fitting a dresser. Avoid applying excessive force, and always follow manufacturer’s guidelines and best practices.

What is the purpose of a dressing stick?

Dressing sticks are tools used to clean, sharpen, and true the surface of grinding wheels. They ensure optimal performance and longevity of abrasive wheels.

Which dressing stick should I use for a diamond wheel?

For dressing diamond wheels, you should typically opt for a softer dressing stick, such as one made from aluminum oxide.

What about CBN (Cubic Boron Nitride) wheels?

Silicon carbide dressing sticks are often recommended for CBN wheels.

How does the grit size of the wheel affect my choice of dressing stick?

The coarser the grit of your wheel, the coarser your dressing stick should be, and vice versa. Matching the grit size of the stick to the wheel ensures effective dressing.

Are there specific dressing sticks for rough grinding vs. precision grinding?

Yes, for rough grinding, coarser dressing sticks are typically used, whereas precision grinding may require a finer dressing stick.

What shapes of dressing sticks are available?

Dressing sticks come in various shapes, including square, rectangle, or round. Custom shapes can also be made for specific applications.

How do I know when my grinding wheel needs dressing?

Signs include slow cutting, material or tool burning, chipping or cracking of material, and sparks coming from the cutting zone.

Can I use any dressing stick for any wheel?

No. The selection depends on various factors like the wheel’s type, grit size, bond hardness, application, and the desired finish.

Should I always follow manufacturer recommendations for selecting a dressing stick?

Manufacturer recommendations are an excellent starting point, but it’s also wise to test different dressing sticks to determine the best fit for your specific application.

Are there dressing sticks for automated systems?

Yes, some dressing sticks are designed for automated or semi-automated systems, while others are more suitable for manual dressing.

How do new materials and technologies affect my choice of dressing stick?

As materials and technologies evolve, newer and more efficient dressing sticks may emerge. Stay updated and periodically review your dressing stick choices to ensure optimal performance.
Remember, the proper maintenance and dressing of abrasive wheels play a significant role in the quality of the finish and the longevity of both the wheel and the dressing tool. Always choose wisely!

Can I reuse a dressing stick?

Yes, dressing sticks can be reused until they are worn down to a size that’s impractical or unsafe to handle. Ensure the stick is in good condition before each use.

How do I determine the optimal dressing speed?

The dressing speed is influenced by the wheel size, the type of grinding machine, and the stick material. Typically, dressing at a slower speed can yield better results, but you may need to experiment to determine the best speed for your specific situation.

How does the concentration of a grinding wheel affect dressing?

A wheel with a higher concentration of abrasive grains may require more frequent dressing than one with a lower concentration, as a densely packed wheel can glaze over faster.

Is there a difference between ‘truing’ and ‘dressing’ a wheel?

Yes. Truing is the process of making the wheel run true or concentric with the grinding axis. Dressing is the act of removing the top layer of the wheel to expose fresh abrasive grains. Both are essential for the efficient operation of a grinding wheel.

Are there environment-friendly dressing stick options?

While traditional dressing sticks are not particularly harmful, there are emerging eco-friendly options that reduce environmental impact through sustainable sourcing and manufacturing processes.

How should I store unused dressing sticks?

Dressing sticks should be stored in a cool, dry place away from direct sunlight and extreme temperatures. Proper storage extends their shelf life.

Can I customize dressing sticks to match specific needs?

Yes, many manufacturers offer customization options in terms of size, grit, and material to cater to specific requirements.

What safety measures should I follow when using dressing sticks?

Always wear protective eyewear, maintain a firm grip, and ensure the machine is turned off when manually dressing a wheel. Avoid applying excessive force, which can lead to breakage.

Can dressing sticks be used with any grinding machine?

While dressing sticks are versatile, it’s crucial to ensure compatibility with your grinding machine. Check your machine’s manual or consult the manufacturer.

What should I do if my grinding wheel continues to underperform even after dressing?

If dressing doesn’t improve the wheel’s performance, it might be worn out or damaged. In such cases, it’s best to replace the wheel.

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UKAMDRST4
1.0" x 1.0" x 6.0"
Color:
Black
Recommended for use in Diamond Tools 150 Grit Size (mesh size) or finer.
$15.39
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UKAMDRST7
1.0" x 1.0" x 6.0"
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Recommended for coarser grits found in segment wheels, core drills, or Blanchard grinding. Excellent performance on 120 grit tools.
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UKAMDRST5
2.0" x 2.0" x 6.0"
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Recommended for use in Diamond Tools 150 Grit Size (mesh size) or finer.
$39.47
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UKAMDRST8
2.0" x 2.0" x 6.0"
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Recommended for coarser grits found in segment wheels, core drills, or Blanchard grinding. Excellent performance on 120 grit tools.
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1/2" x 1/2" x 6.0"
Color:
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dressing sticks
UKAMDRST10
A-100 Soft
Recommended for coarser grits found in segment wheels, core drills, or Blanchard grinding. Excellent performance on 120 grit tools.
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1.0" x 1.0" x 6.0"
Color:
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dressing sticks
UKAMDRST11
A-100 Soft
Recommended for coarser grits found in segment wheels, core drills, or Blanchard grinding. Excellent performance on 120 grit tools.
$15.99
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1/2" x 1/2" x 6.0"
Color:
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UKAMDRST13
A-100 Soft
For use on diamond tools 150 to 220 Grit Size.
$8.65
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It is important for the diamonds to be well protruded and exposed in order to easily penetrate into the material.

Diamond Tools that are poorly dressed will tend to push the material, creating high loads, high cutting temperature/heat, and poor cut quality. This can also cause tool breakage. There are no specific recommendations or guidelines on when or how often a diamond tool should be dressed. How frequently and when to dress will depend on large variety of variable such as bond type, type of tool, bond hardness, diamond grit size, concentration of the tool. As well as application factors such as material (hardness, density, porosity, material diameter and shape/geometry) cut depth, equipment and coolant used, rpm's.

Sign a Diamond Tools Needs Dressing

  • check icon Slow Cutting
  • check icon Not Cutting
  • check icon Material or Tool starts to Burn
  • check icon Chipping or Cracking of Material
  • check icon Sparks Coming from Cutting Zone
  • check icon Tool not Cutting True

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SMART CUT® Water Soluble Coolant

(General Materials Formula)

High-Performance Fully Synthetic Coolant & Lubricant for Diamond Slicing, Dicing, Drilling, and Grinding  & Machining of Ceramics, Glass, Optics, Quartz, Silicon, and Other Hard & Brittle Materials
SMART CUT® Water Soluble Coolant (General Materials Formula) is a fully synthetic, non-oily, and non-foaming coolant and lubricant engineered to meet the rigorous demands of slicing, dicing, drilling, sectioning, wafering, grinding, and polishing operations involving hard and brittle materials. This advanced formula has been specifically developed for use with ceramics, precision optics, quartz, silicon, sapphire, and other materials commonly found in semiconductor, photonics, and materials research applications.
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SMART CUT® Mineral Oil

SMART CUT®  Mineral Oil is recommended for cutting, drilling, grinding and machining larger variety of materials such as:
  • Materials with High Metallic Content
  • Advanced Ceramics
  • Precious & Semi Precious Stone
  • Many Other Ultra Hard Materials
SMART CUT® Mineral Oil is not dilutable. Rated as a food-grade mineral oil that is non-toxic, non-hazardous and non-flammable under normal conditions.  It has no odor, won't burn your skin (unless you are very sensitive) and has a flash point of 390 F degrees - way above normal temperatures.
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Synthetic Low IFT Coolant/Lubricant For Diamond Wire Sawing Silicon
Diamond Wire

SMART CUT® HD Synthetic Low IFT Coolant/Lubricant For Diamond Wire Sawing Silicon

SMART CUT® is a synthetic coolant specifically designed for the cutting of semiconductor materials, including sapphire, silicon, germanium, single-crystal SiC, and II-VI crystals. This coolant offers excellent cut rates and imparts outstanding surface finishes with reduced warp and total thickness variation (TTV). It is ideal for diamond abrasive cropping, squaring, and wafering of silicon ingots using ID, band, and wire saws. SMART CUT® HD-2B can also be used as a non-re-circulating edge grinding coolant or lubricant for silicon wafers and ingots.
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SMART CUT® Water Soluble Dicing Coolant

SMART CUT® XP Water Soluble Dicing Coolant added to deionized (DI) water reduces surface tension flowing from saws injection system and is carried directly of dicing blade. This reduces material thermal stress, edge damage, and internal cracking, assuring long-term integrity of material being processed. Since SMART CUT® XP Dicing Coolant is a coolant and lubricant, and Surfactant both the dicing blade and  substrate / wafer / package benefit. SMART CUT® XP Dicing Coolant/Lubricant is a specially formulated low-foaming dicing and sawing coolant/lubricant designed for precision applications involving wafers with integrated circuits, MEMS devices, and IC packaging. This aqueous-based synthetic formulation enhances the dicing process by ensuring superior cleanliness of the die or package after dicing while preventing corrosion and oxidation on exposed metals. It eliminates electrostatic discharge, which can be generated during the rotation of the dicing blade, protecting delicate components from damage.
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