Vitrified Bond Diamond
Vitrified Bond
Diamond & CBN Tools
UKAM Industrial offers large variety of vitrified diamond & CBN Tools for many different applications. Vitrified bond tools are produced in a large variety of diamond, thicknesses, arbor/mandrel sizes, geometries, diamond sizes, diamond concentrations, and harnesses. High precision tolerances can be maintained. All vitrified bond tools are made to order.
Why Technical Teams Trust Us:
Application of
Vitrified Bond Tools
Automotive parts grinding, Paper Manufacturing Industry, Bearing Industry, Aerospace industry, Turbine Industry, Grinding of PCD and PCBN, Profile grinding of TC threading plates, OD grinding of Printing Rolls, Shafts and Rods, Flat grinding of Ceramic components, Flat, OD and ID grinding operations of various parts, Grinding of Camshafts and Crankshafts, Finishing of turbine parts
Advantages of
Vitrified Bond Diamond Tools
- Very fast cutting speeds
- Best used for superhard materials
- Very free cutting
- Ability to control prosity
- Self dressing/sharping
- Primarily used for grinding applications
- Profile easily during grinding along edges
- Longer life than resin bond diamond tools
About Vitrified Bond
A vitrified Bond is a Fired Ceramic Bond matrix, which is very brittle and porous. Also known as a ceramic bond. Based on fusible glasses combined with fillers and abrasive grains. Offers durability of sintered (metal bond), along with free cutting action of resin bond. Vitrified bond has higher bonding strength than resin bonds. Vitrified bond diamond tools are free-cutting, produce good surface roughness, have good wear resistance, and retain straightness and form very well.
EXAMPLE OF
Custom Made Vitrified Bond Diamond Tools
Vitrified Diamond & CBN Tools
Capabilities & Specifications
- Diameters Available: 12.7mm to 500mm
- thicknesses available: .004" (100 microns) to any thickness in .0005” (5micron) increments
- arbor sizes available (inside diameters): any arbor size. Standard are 1/8”, ¼”, 3/8”, ½”, 5/8”, ¾”, 1”, 1.25”, 40mm, 2.75”, 3.5”. For most wheels we can alter the arbor size to anything you need, almost same day and can also produce any arbor size. Wheels mounted on straight shank & mandrel available
- diamond type: synthetic diamond, synthetic coated diamond & cbn (cubic boron nitride)
- diamond depth (diamond height): 1.58mm to 20mm and fully impregnated with diamond (from OD to ID)
- Edge Type: Continuous Rim and Slotted
- Core Available: Steel, Stainless Steel, High carbon steel, fully impregnated with diamond
- Edge Shape: 1A1R, 1A1, 1E1, 1M1, 1N1, 1V1, 1A8, 1E8, 1zm8, 1N8, 1V8 1A1, 14U1, 6A2, 6A2 SP, 9A3, 12A2-45, 11V9-70, 12S2-45SS, 12V5-45 (other kerf angles & radiuses can be produced upon request)
- Bond Hardness: Super Soft, Soft, Medium, Hard
- Tolerances Available: ODT tolerances +.050/.000 Arbor Hole Tolerance+.001/-.000 Rim Thickness +.002/-.001 Core Thickness: +.001/-.001
- diamond grit sizes: 50 mesh to 3 microns
- diamond concentration: low, medium & high (from 10 con to 150 con)
Contact Us for FREE Quote & Recommendation
Why Work With Us?
Comprehensive Source Of Information On Diamond Tools
The more you understand about what we can do for you, the better our partnership will be. On our website you will find the Most Comprehensive Source of Information on Everything you wanted to know about diamond dicing blades & industrial diamond tools.
Large Inventory & Custom Manufacturing
Largest Inventory of Precision & Ultra Thin Diamond Dicing Blades in the U.S. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.
Experience makes all the Difference
"ONE OF THE MOST EXPERIENCED COMPANIES IN THE INDUSTRY"
Over the years we have enjoyed working with all types of clients, regardless of size. Our proprietary bond chemistry, precision manufacturing methods, and modern quality control methods allow us to control and regulate the dozens of variables that affect tool life, quality of cut, and surface finish.
Umatched Technical Support
We Are a Partner In Your Success
Developing close ties with our customers is the foundation of our business. At the core of
our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency.
Advanced Technology
American ManufacturerAs one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry.
Superior Quality &
Consistency
Our unique bond formulations, tool designs, stringent requirements, and utilization of exceptionally high-quality diamonds and raw materials ensure top-notch products that adhere to strict ISO 9000 standards.
Our proprietary technology allow us to control and regulate the dozens of variable that affect toolife, quality, & consistency
Expect More From Your Tools
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ARE YOU USING RIGHT DIAMOND/CBN WHEEL
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HAVING ISSUES WITH
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Knowledge Center
What you should know
your next diamond or CBN wheel?
Diamond Tool Coolants Why, How, When & Where to Use
CBN (Cubic Boron Nitride) Grinding Wheels – Everything you wanted to know
Why Use Cubic Boron Nitride (CBN) Wheels? Cubic boron nitride (CBN) grinding wheels are gaining recognition as superior tools for machining difficult metals. Initially used in toolrooms and cutter-grinding applications, CBN wheels are now making a significant impact in production grinding operations, where conventional abrasives would wear out much faster. CBN wheels are versatile, ranging from regrinding high-speed cutting tools to high-speed grinding of hardened steel components in the automotive industry.
Diamond & CBN Wheel Troubleshooting Guide
How to Selecting Right Diamond Tools for your application
How to properly use Diamond Tools
Why use diamond
Diamond is the hardest material known to man kind. When used on diamond/tools, diamond grinds away material on micro (nano) level. Due to its hardness Diamond will work all types of materials from hardness of 40 on Rockwell scale and up. Diamond will machine hardest material, including those materials that other conventional types of abrasives, carbide and high speed steel will not.
Diamond vs CBN (cubic boron nitride) Tools
What is Diamond Mesh Size and how to select best one for your application
