SMART CUT® Fine Grinding
(Fixed Abrasive) Plates & Double Disc Grinding Wheels

Name: SMART CUT® Fine Grinding (Fixed Abrasive) Plates
Brand: UKAM Industrial Superhard Tools
SKU: 75454
Availability: InStock
Rating: 5 (1 reviews)

SMART CUT® Fine Grinding (Fixed Abrasive) Plates is the ultimate solution for achieving unparalleled precision and exceptional surface quality in your machining processes. These cutting-edge plates are designed to revolutionize your fine grinding operations by replacing traditional lapping processes, making them ideal for parts demanding impeccable parallelism and precise dimensional control.

Used on double and single-sided fine grinding, flat-honing & converted lapping machines for precision stock removal of flat workpieces. Especially suitable for hard to grind materials. Typically used on many famous brand name equipment such as:

American Based Manufacturer

Established in
1990

Expert technical support

Custom manufacturing

Thousands of Stock Products

Same day shipping

Description

Specifications

Frequently Asked Questions

Industries Used In

Accessories

Recommendations

Description

Specifications

Frequently Asked Questions

Industries Used In

Accessories

Recommendations

Select the Appropriate Plate Type: Choose the Fine Grinding Plate with the right abrasive material and bond type that matches the workpiece material and the desired surface finish. Consider factors like hardness, abrasiveness, and material removal rates.
Inspect the Plate: Before installation, carefully inspect the Fine Grinding Plate for any damage or irregularities. Ensure that the plate is in good condition and free from defects that could affect its performance.
Mount the Plate Securely: Follow the manufacturer’s guidelines for mounting the Fine Grinding Plate onto your grinding machine’s spindle or shaft. Ensure that it is securely and properly attached to prevent vibrations or wobbling during operation.
Use Proper Coolant/Lubrication: Implement an appropriate coolant or lubrication system to control heat generation during the grinding process. Proper cooling helps prevent thermal damage to the workpiece and extends the life of the Fine Grinding Plate.
Monitor and Control Grinding Parameters: Pay attention to feed rates, depth of cut, and other grinding parameters to achieve the desired material removal rates and surface finish. Adjust these parameters as needed to optimize performance.
Dress the Plate When Necessary: If your Fine Grinding Plate features a dressing mechanism or if external dressing is required, use it as recommended to maintain the sharpness and effectiveness of the abrasive grains.
Workpiece Preparation: Ensure that the workpiece is properly prepared, including proper cleaning and alignment. Secure the workpiece firmly to minimize vibration and maintain dimensional accuracy.
Safety Precautions: Follow all safety guidelines and wear appropriate personal protective equipment (PPE) when operating the grinding machine and working with Fine Grinding Plates. Ensure that your team is trained on safe usage procedures.
Quality Control: Implement a quality control process to inspect and measure the machined components to ensure they meet the desired specifications for parallelism, dimensional accuracy, and surface finish.
Maintenance and Care: Regularly inspect and maintain the Fine Grinding Plate, including cleaning and, if necessary, re-dressing or replacing worn abrasive segments. Proper maintenance prolongs the life and performance of the plate.
Workpiece Alignment: Ensure that the workpiece is correctly aligned with the grinding plate. Proper alignment helps maintain dimensional accuracy and prevents uneven material removal.
Workpiece Cleaning: Before grinding, thoroughly clean the workpiece to remove contaminants, oils, and debris. A clean workpiece promotes better adhesion between the workpiece and the abrasive surface.
Workpiece Fixturing: Use appropriate fixturing or clamping mechanisms to secure the workpiece firmly during the grinding process. Minimize vibrations and ensure consistent contact between the workpiece and the plate.
Process Stability: Maintain stable and consistent process conditions throughout the grinding operation. Variations in feed rates, coolant flow, or other parameters can affect the quality of the finished workpiece.
Progressive Approach: Consider using a progressive grinding approach, starting with coarser grit sizes and gradually transitioning to finer grit sizes for achieving the desired surface finish and dimensional accuracy.
Documentation and Records: Keep detailed records of grinding parameters, tooling setup, and workpiece specifications for each job. This documentation can help troubleshoot issues and ensure consistency in future operations.
Operator Training: Ensure that operators are adequately trained in the operation of the grinding machine and the use of Fine Grinding Plates. Knowledgeable operators are essential for achieving consistent and high-quality results.
Tool Inspection: Periodically inspect the Fine Grinding Plate for signs of wear, damage, or uneven wear patterns. Replace or re-dress the plate as needed to maintain optimal performance.
Coolant Management: Properly manage the coolant or lubricant used during grinding. Ensure it is clean, properly filtered, and at the right temperature to effectively control heat and maintain workpiece integrity.
Surface Finish Evaluation: Use appropriate surface measurement equipment, such as profilometers or surface roughness testers, to evaluate and confirm the achieved surface finish meets the required specifications.
Material Selection: Choose the appropriate Fine Grinding Plate based on the material composition of the workpiece. Different materials may require different plate compositions and abrasive characteristics for optimal results.
Batch Size Considerations: When planning your machining processes, consider batch sizes. Fine Grinding Plates can be highly efficient for larger production runs, but adjustments may be needed for smaller batches to maintain consistency.
Customization Options: Explore customization options with the manufacturer. Some Fine Grinding Plate suppliers offer tailored solutions to meet specific application requirements, including custom plate shapes and abrasive patterns.
Grinding Sequence: Plan the sequence of grinding steps if you have multiple operations. Determine whether pre-grinding or post-grinding steps are needed to achieve the desired results.
Tool Balancing: Ensure that the grinding machine and Fine Grinding Plate are properly balanced to minimize vibrations during operation. Imbalanced tools can lead to reduced surface quality and accelerated wear.
Safety Interlocks: Check that safety interlocks and emergency stop mechanisms on the grinding machine are in proper working condition. Safety should always be a top priority in machining operations.
Operator Feedback: Encourage operators to provide feedback on tool wear and performance. Early detection of wear or other issues can prevent production disruptions and ensure consistent results.
Waste Management: Develop a waste management plan for used Fine Grinding Plates and waste materials generated during the grinding process. Dispose of waste in compliance with environmental regulations.

RPM’S Recommendations

Typical operating RPM (revolutions per minute) range for Fine Grinding (Fixed Abrasive) Plates can vary depending on several factors, including the plate design, the type of abrasive material used, the workpiece material, and the specific machining application. However, in general, the operating RPM for fine grinding plates often falls within the range of approximately 500 to 3,000 RPM. Here’s a breakdown of this range:

1. Lower RPM Range (500-1,500 RPM):

Lower RPM settings are often used for fine grinding applications that require precision and surface finish. These lower speeds are suitable for achieving fine surface finishes with minimal heat generation.
Applications such as optics, ceramics, and certain metals may benefit from lower RPM settings to minimize heat-related issues and maintain dimensional accuracy.

2. Mid-Range RPM (1,500-2,000 RPM):

3. Higher RPM Range (2,000-3,000 RPM):

It’s important to note that the optimal operating RPM can vary based on the specific plate design, the abrasiveness of the abrasive material, and the desired results for a particular application. Manufacturers of Fine Grinding Plates often provide recommendations for the best operating RPM based on their product specifications and the materials you intend to process. Additionally, the coolant/lubrication system, feed rates, and other process parameters should also be considered to achieve the desired machining outcomes.

Recommended Coolants

The recommended coolant to use with Fine Grinding (Fixed Abrasive) Plates can vary depending on factors such as the workpiece material, the plate type, and the specific machining application. However, water-soluble coolants are commonly used for fine grinding operations due to their effectiveness in controlling heat generation and maintaining workpiece integrity. Within the category of water-soluble coolants, there are several types to consider:

Synthetic Coolants: Synthetic coolants are water-based and formulated with synthetic additives. They offer excellent cooling properties, lubrication, and rust protection. They are often used in precision grinding applications, including those involving hard materials.
Semi-Synthetic Coolants: Semi-synthetic coolants are a blend of synthetic and mineral oil-based additives. They provide good cooling and lubrication properties while being cost-effective. Semi-synthetic coolants are suitable for a wide range of materials and applications.
Soluble Oil Coolants: Soluble oil coolants are emulsions of mineral oil and water. They provide good lubrication and rust protection. Soluble oil coolants are often used in heavy-duty grinding operations, such as those involving ferrous materials.
Straight Oil Coolants: Straight oil coolants are mineral oil-based and do not contain water. They offer excellent lubrication but have limited cooling capabilities. They are typically used for grinding applications where cooling is less critical, such as low-speed, heavy grinding.

When selecting a coolant for your specific fine grinding application, consider the following factors:

Workpiece Material: The type of material being ground can influence the choice of coolant. Some materials may be more prone to thermal damage, so an efficient coolant with excellent cooling properties may be necessary.
Plate Type: Different Fine Grinding Plates may have specific recommendations regarding coolant compatibility and performance. Follow the manufacturer’s guidelines for coolant selection.
Machine Setup: The design and capabilities of your grinding machine, including the coolant delivery system, should be considered when choosing a coolant type.
Regulatory Compliance: Ensure that the selected coolant complies with environmental and safety regulations in your area.
Coolant Concentration: Follow the manufacturer’s recommendations for mixing coolant concentrate with water to achieve the desired concentration level. Maintaining the correct concentration is essential for optimal coolant performance.
Coolant Maintenance: Implement a regular coolant maintenance program, including monitoring coolant condition, pH levels, and cleanliness. Regularly replace or replenish coolant to ensure consistent performance.

Recommended Steps

The number of steps required to achieve the desired outcome when using Fine Grinding (Fixed Abrasive) Plates can vary depending on the specific application, workpiece material, and the level of precision and surface finish required. Generally, fine grinding processes may involve multiple steps to progressively refine the workpiece surface. Here’s an overview of the typical steps involved:

Rough Grinding: If your workpiece has significant material to be removed or is relatively rough, you may begin with a coarse-grit Fine Grinding Plate. This step aims to remove bulk material quickly.
Intermediate Grinding: After the rough grinding step, you may transition to an intermediate-grit Fine Grinding Plate. This step helps refine the surface further and reduce surface imperfections.
Fine Grinding: The primary fine grinding step involves using a plate with a finer abrasive grit size. This step focuses on achieving the desired surface finish while maintaining dimensional accuracy.
Final Finish: In applications that require an exceptionally smooth and polished surface, a final finish step may be necessary. A plate with a very fine abrasive grit size is used to achieve the desired surface quality.

Trouble Shooting Guide

Issue	Possible Causes	Recommended Solutions
Uneven Surface Finish	Uneven pressure distribution. Worn or unevenly dressed Fine Grinding Plate. Incorrect grinding parameters (speed, feed rate, etc.).	Check and adjust the workpiece fixturing to ensure even pressure across the workpiece. Dress the Fine Grinding Plate to restore even abrasive coverage. Adjust grinding parameters for uniform material removal.
Workpiece Chatter	Insufficient workpiece support or improper fixturing. Machine or spindle issues causing vibrations. Excessive pressure applied during grinding.	Ensure proper workpiece support and fixturing to prevent vibration. Check and maintain the machine and spindle for proper operation. Reduce grinding pressure to prevent chatter.
Excessive Heat Generation	High grinding speed and pressure. Inadequate coolant/lubrication. Grinding for extended periods without adequate breaks.	Lower grinding speed and pressure to reduce heat generation. Ensure a sufficient flow of appropriate coolant and adjust nozzle placement. Implement intermittent grinding with cooling breaks.
Poor Dimensional Control	Workpiece deflection during grinding. Insufficient monitoring and control of grinding parameters. Worn or improperly maintained Fine Grinding Plate.	Optimize workpiece fixturing to minimize deflection. Continuously monitor and adjust parameters for dimensional accuracy. Dress or replace the plate as needed for consistent results.
Abrasive Plate Wear	Aggressive grinding parameters. Insufficient dressing of the plate. Excessive use of worn plates.	Reduce the aggressiveness of the grinding process. Regularly dress the Fine Grinding Plate to maintain abrasive sharpness. Replace worn plates with fresh ones.
Suboptimal Surface Finish	Incorrect grit size selection. Plate contamination or inadequate cleaning. Insufficient coolant flow or poor coolant quality.	Choose the appropriate grit size for the desired surface finish. Ensure proper cleaning of the Fine Grinding Plate and workpiece surfaces. Maintain the coolant system to ensure effective cooling and lubrication.
Plate Loading or Glazing	Accumulation of material on the Fine Grinding Plate. Insufficient coolant or improper coolant selection. Excessive pressure applied during grinding.	Regularly dress the plate to prevent loading. Optimize coolant flow and use the recommended coolant for your material. Reduce grinding pressure to prevent plate loading.
Inconsistent Results	Inconsistent machine setup or parameter adjustments. Inadequate operator training and skill. Variation in workpiece material properties.	Standardize machine setup and parameters for consistency. Provide training and ensure operators are proficient in fine grinding techniques. Adjust parameters to accommodate material variations and maintain quality control.
Plate Dressing Difficulties	Worn dressing tool or improper dressing technique. Plate dressing mechanism issues. Contaminated dressing tool or plate.	Replace the dressing tool and use the correct dressing technique. Address and repair any issues with the plate dressing mechanism. Ensure the dressing tool and plate are clean before dressing.
Workpiece Distortion	Excessive heat generation during grinding. Inadequate workpiece support or fixturing. Uneven grinding pressure.	Implement better cooling and lubrication to reduce heat. Ensure proper workpiece support and fixturing to prevent distortion. Maintain even pressure across the workpiece surface.
Material Compatibility	Incompatibility of plate abrasive with the workpiece material. Excessive hardness mismatch between the plate and workpiece.	Choose an abrasive that is compatible with the workpiece material. Select a plate with a bond that matches the material hardness.
Plate Imbalance	Incorrect installation or balance of the Fine Grinding Plate. Accumulation of debris or uneven wear on the plate. Mechanical issues with the grinding machine or spindle.	Ensure proper installation and balance according to manufacturer guidelines. Regularly clean and dress the plate to maintain balance. Inspect and maintain the machine for proper operation.
Noise and Vibration	Mechanical issues with the grinding machine or spindle. Uneven workpiece fixturing or improper support. Inadequate balancing of components.	Address and repair any mechanical issues causing noise and vibration. Ensure even workpiece fixturing and support to minimize vibration. Balance components, including the Fine Grinding Plate, for smoother operation.
Subsurface Damage	Excessive grinding pressure or speed. Inadequate coolant or lubrication. Incorrect abrasive selection or plate type.	Reduce pressure and speed to minimize subsurface damage. Maintain effective coolant/lubrication to dissipate heat and reduce damage. Choose an appropriate abrasive and plate type to minimize subsurface damage.
Plate Misalignment	Incorrect installation or alignment of the Fine Grinding Plate. Mechanical issues with the grinding machine’s spindle or components. Excessive wear on the plate or components causing misalignment.	Reinstall and align the plate correctly according to manufacturer guidelines. Inspect and repair any mechanical issues affecting plate alignment. Regularly inspect and replace worn components to maintain alignment.
Excessive Material Removal	Aggressive grinding parameters (pressure, speed, etc.). Inadequate coolant or lubrication. Use of a plate with an abrasive grit size that’s too coarse for the application.	Adjust parameters to reduce material removal rate as needed. Ensure proper coolant/lubrication to control material removal. Choose a finer grit size for finer material removal control.
Workpiece Sticking	Inadequate use of coolant or improper coolant/lubricant selection. Accumulation of debris on the workpiece or plate. Excessive pressure applied during grinding.	Ensure sufficient coolant flow and the right coolant type for effective lubrication. Regularly clean both the workpiece and the plate to prevent sticking. Reduce grinding pressure to prevent workpiece sticking.
Plate Wear and Tear	Aggressive grinding parameters or extended use without maintenance. Insufficient dressing of the plate. Excessive use of worn plates.	Follow recommended maintenance schedules and adjust parameters as needed. Regularly dress the Fine Grinding Plate to maintain abrasive sharpness. Replace worn plates with new ones for consistent results.
Environmental Impact	Improper disposal of grinding waste, including abrasive material and coolants. Excessive use of resources like coolant without recycling or reclamation. Inefficient use of energy or resources during grinding operations.	Implement responsible waste management practices to comply with local regulations. Implement recycling and reclamation processes for coolant and resources. Optimize energy and resource usage for sustainability.
Surface Cracking	Excessive pressure or improper grinding parameters. Rapid changes in coolant temperature or inadequate cooling. Use of an abrasive or plate type not suitable for the material.	Reduce grinding pressure and adjust parameters for gentler grinding. Maintain stable coolant temperature and flow for consistent cooling. Select abrasives and plates specifically designed for the workpiece material.
Workpiece Edge Chipping	Insufficient workpiece support near edges. Excessive pressure applied near the workpiece edges. Incorrect grinding direction or excessive lateral movement.	Enhance edge support through proper fixturing or support devices. Apply uniform pressure across the entire workpiece to avoid edge chipping. Maintain a steady and controlled grinding direction without excessive lateral motion.
Inconsistent Plate Wear	Uneven application of coolant or coolant flow distribution. Inadequate dressing of the plate. Variation in workpiece material hardness.	Ensure uniform coolant application and distribution across the plate. Dress the Fine Grinding Plate regularly and uniformly to prevent uneven wear. Adjust parameters based on the hardness of the workpiece material to reduce wear discrepancies.
Glaze Formation	Inadequate dressing or cleaning of the Fine Grinding Plate. Use of incorrect coolant/lubricant or inadequate coolant flow. Continuous grinding without intermittent breaks.	Dress and clean the plate thoroughly to prevent glaze buildup. Select the appropriate coolant/lubricant and ensure proper flow and distribution. Implement short breaks to allow plate and workpiece cooling and prevent glaze.
Workpiece Warping	Uneven cooling or rapid temperature changes during grinding. Excessive material removal on one side of the workpiece. Inadequate workpiece support or improper fixturing.	Implement controlled and gradual cooling to prevent workpiece warping. Ensure even grinding pressure and distribution across the workpiece. Use appropriate workpiece support and fixturing to minimize warping.
Fine Grinding Plate Alignment	Misalignment of the Fine Grinding Plate during installation. Wear or damage to components affecting plate alignment. Mechanical issues with the grinding machine’s alignment system.	Reinstall the plate and align it properly according to manufacturer guidelines. Inspect and replace worn components to maintain alignment. Address and repair any alignment issues with the machine.
Residual Stress in Workpiece	High grinding pressure causing localized material stress. Insufficient stress relief processes after grinding. Inadequate selection of grinding parameters for stress-sensitive materials.	Reduce pressure and employ controlled grinding to minimize residual stress. Implement post-grinding stress relief treatments as needed. Adjust parameters to minimize stress in materials prone to residual stress.
Plate Bond Failure	Use of a plate with a bond type not suitable for the material or application. Excessive stress or pressure on the plate during grinding. Inadequate maintenance and inspection of the plate’s bonding integrity.	Select plates with the appropriate bond for the specific workpiece and process. Optimize grinding parameters to reduce stress on the plate. Regularly inspect and maintain the plate for bond integrity.

How This Works

Flat Honing and fine grinding, also referred to as top & bottom grinding or disk grinding, proves to be a highly effective production method for mass-producing exceptionally precise tools and parts across various industries and applications. Remarkable precision in both height and parallelism of the finished products can be achieved through this method.

This technique involves setting up a configuration where tools or parts are ground from one side or both sides using substantial diamond cylindrical wheels/discs. When these two wheels are employed, they rotate in opposite directions.

The components or tools to be ground are securely affixed within carriers and positioned onto the lower grinding wheel. Throughout the machining process, the carriers revolve around the surface of the grinding wheel.

Features

Abrasives are permanently bonded to the plates, versus lapping which uses free abrasives in a slurry
Workpiece motion is cycloidal using toothed carriers, similar to lapping
Easier part cleanup due to use of water or oil as lubricant (versus abrasive slurry)
Standard and custom plate sizes and configurations are available for use on large variety of equipment types
Plates available for custom applications up to 1200 mm diameter
To create the best solution for your application, we can provide an unlimited number of combinations of plate segment geometries, bond hardness and matrix structures
Abrasive crystals available as small as 6 micron and as large as 300 µm with tightly controlled particle size distribution (PSD)
Abrasive crystals can be diamond (natural and synthetic), CBN or conventional silicon carbide or aluminum oxide
Large Varity of plate abrasive patterns available

Benefits

Up to 10 times reduction in cost per part compared to loose-abrasive lapping
Excellent surface finish
Significantly reduces cleaning costs since no slurry is used
Very consistent, high stock removal rates
Excellent plate wear characteristics
Used for both roughing and finishing operations
Standard and custom bond formulations
Wide range of crystal sizes & types
Uniform part thickness

Application

Advantages

Precision Made: SMART CUT Fine Grinding Plates have been engineered to deliver precision beyond compare. Whether it's achieving high parallelism or maintaining tight dimensional control, these plates excel in meeting your exacting requirements.
Large Range of Sizes: We understand that one size does not fit all. That's why our plates come in a range of diameters, from a compact 450mm (17 inches) to an impressive 1000mm (40 inches) and beyond. This flexibility ensures you can find the perfect fit for your specific application.
Fixed Abrasive Technology: With fixed abrasive technology, our plates offer consistent and predictable results, eliminating the variability associated with traditional lapping processes. This means you can count on repeatable excellence in every job.
Enhanced Efficiency: Say goodbye to time-consuming lapping procedures. SMART CUT Fine Grinding Plates significantly reduce processing time while maintaining top-tier quality standards, ultimately leading to improved productivity and cost savings.
Exceptional Surface Finish: SMART CUT plates produce superior surface finishes, reducing the need for secondary finishing steps. Your parts will emerge with a pristine surface that meets the highest industry standards.
Versatile Applications: From precision optics to critical mechanical components, our plates are perfect for a wide range of applications where precision and surface quality are non-negotiable.
Unmatched Precision and Parallelism: Elevate your machining operations to a new level of precision with SMART CUT Fine Grinding Plates. These plates are meticulously engineered to ensure the highest level of parallelism, making them the go-to choice for applications where minute deviations are unacceptable. Experience the confidence that comes with consistently precise results.
Reduced Downtime, Enhanced Productivity: Say goodbye to the time-consuming and labor-intensive lapping processes. SMART CUT Fine Grinding Plates are designed for efficiency, significantly reducing processing times. This means reduced downtime, increased throughput, and ultimately, improved productivity for your operations.
Optimal Control, Minimal Variability: Achieve remarkable consistency and process control with our fixed abrasive technology. The abrasive particles remain firmly in place, ensuring minimal variability in your machining processes. Count on reliable, repeatable results with every use, eliminating the need for constant adjustments.

Equipment Used On

Fine Grinding Plates are typically used on fine grinding machines, which are specialized precision machining equipment designed for achieving high-precision grinding, superior surface quality, and tight dimensional control. These machines are equipped with various components and features to ensure the efficient use of Fine Grinding Plates. Here are some common types of equipment where Fine Grinding Plates find application:

Fine Grinding Machines: These machines are specifically designed for fine grinding operations. They come in various configurations, including single-sided and double-sided machines. Fine Grinding Plates are used as a critical component in these machines to achieve precise material removal and surface finishing.
Lapping Machines: In some cases, Fine Grinding Plates can also be used as a replacement for traditional lapping processes. Lapping machines are designed for achieving extremely high-precision surface finishes. Fine Grinding Plates help improve the efficiency and accuracy of lapping operations.
Double-Disk Grinding Machines: Double-disk grinding machines utilize rotating abrasive wheels on both sides of the workpiece. Fine Grinding Plates can be integrated into these machines to achieve parallelism and tight dimensional control on double-sided grinding applications.
Optical Grinding Machines: Fine Grinding Plates are commonly used in the optics industry, where precision is crucial. Optical grinding machines utilize Fine Grinding Plates to produce high-quality optical components, such as lenses and prisms.
Semiconductor Wafer Grinding Machines: In semiconductor manufacturing, Fine Grinding Plates are used in wafer grinding machines to achieve the precise thickness and surface quality required for semiconductor wafers.
Aerospace and Automotive Component Grinding Machines: Fine Grinding Plates find applications in the aerospace and automotive industries, where critical components require precision grinding. These machines help achieve the desired surface quality and dimensional accuracy.
Precision Machining Centers: Some precision machining centers may also incorporate Fine Grinding Plates as part of their tooling to enhance the quality of finished components.

Related Products

SMART CUT® Water Soluble Coolant

(General Materials Formula)

High-Performance Fully Synthetic Coolant & Lubricant for Diamond Slicing, Dicing, Drilling, and Grinding & Machining of Ceramics, Glass, Optics, Quartz, Silicon, and Other Hard & Brittle Materials

SMART CUT® Water Soluble Coolant (General Materials Formula) is a fully synthetic, non-oily, and non-foaming coolant and lubricant engineered to meet the rigorous demands of slicing, dicing, drilling, sectioning, wafering, grinding, and polishing operations involving hard and brittle materials. This advanced formula has been specifically developed for use with ceramics, precision optics, quartz, silicon, sapphire, and other materials commonly found in semiconductor, photonics, and materials research applications.

Add to wishlist

Get A Quote

Quick view

SMART CUT® Monocrystalline Diamond Powder for Grinding, Polishing, & Lapping

SMART CUT® Diamond Powder is meticulously engineered for lapping and polishing applications, produced under stringent high-pressure and high-temperature conditions. Each batch is rigorously graded to meet strict standards, ensuring an exceptional particle size distribution for each specified size. We provide both natural and synthetic diamond powder, available in monocrystalline, polycrystalline, and natural forms. Our range includes ultra-fine sub-micron sizes (as small as 1/10 micron) to more robust abrasive sizes of 80-120 microns, along with a comprehensive spectrum of mesh sizes for various diamond abrasives. Discover the Right Diamond Powder for Your Application: Choosing Between Monocrystalline and Polycrystalline Diamonds >>>

Add to wishlist

Quick view

Diamond Suspensions

UKAM Industrial Superhard Tools offers a wide range of water-based and oil-based diamond suspensions, tailored to the requirements of specific applications. Our ready-to-use diamond suspensions combine micron diamond sizes graded at the highest level of precision with chemical formulations engineered to offer excellent material removal rate and surface quality. Diamond suspensions are used in various industries for lapping and polishing of hard materials.

Add to wishlist

Quick view

ARE YOU USING RIGHT TOOLS

FOR YOUR APPLICATION?

LET US
HELP YOU

HAVING ISSUES WITH

YOUR CURRENT TOOLS?

Knowledge Center

What you should know

BEFORE YOU BUY
BEFORE YOU USE
BEFORE YOU TRY

your next diamond tool?

02 Jun

How to Selecting Right Diamond Tools for your application

Selecting the appropriate Diamond & CBN Tool specification is a crucial aspect of achieving your objectives. Opting for the ideal specification not only yields optimal results but also ensures the best return on investment. Conversely,...

02 Jun

How to properly use Diamond Tools

UKAM Industrial Superhard Tools manufactures precision diamond tools for a large variety of applications, materials, and industries. Trusted by Tens of Thousands of Manufacturers, Laboratories, Research Institutions Worldwide Since 1990 American Based Manufacturer Established in 1990 Expert technical support Custom manufacturing Thousands...

02 Jun

Why use diamond

Diamond is the hardest material known to man kind. When used on diamond/tools, diamond grinds away material on micro (nano) level. Due to its hardness Diamond will work all types of materials from hardness of 40 on Rockwell scale and up. Diamond will machine hardest material, including those materials that other conventional types of abrasives, carbide and high speed steel will not.

02 Jun

Diamond vs CBN (cubic boron nitride) Tools

Cubic Boron Nitride (CBN) is a synthetic material that is renowned for its exceptional hardness and high thermal stability. It is composed of boron and nitrogen atoms arranged in a crystal lattice structure, similar to...

02 Jun

What is Diamond Mesh Size and how to select best one for your application

Diamond grit size can be defined as the size of the diamond particles used in the bond matrix. The larger the diamond particles (grit size) the faster the tool will cut. Trusted by Tens of Thousands of...

02 Jun

What is Diamond Concentration and which to use for your application

Diamond concentration is measured based on the volume of diamond within a section of the tool. It is typically defined as Concentration 100, which equates to 4.4 carats per cubic centimeter of the diamond layer...

17 May

Choosing The Correct Diamond Bond Type

Selecting the appropriate diamond bond type for specific applications is crucial for several reasons. Diamond bond type directly affects the tool's performance, efficiency, and longevity. Different bond types determine how well a tool can withstand...

03 Jan

How to Properly Use Diamond Tools: A Complete Guide to Performance, Safety, and Tool Life

The use of diamond tools in the manufacturing and precision machining industries, as well as in construction, research, etc., is essential. They are used for a wide range of materials, including sharpening, cutting, grinding, and polishing...

Diamond Core Drills

Dicing Blades​

Ultra Thin Precision Diamond​ Blades

Diamond Micro Drill​s & Tools

Diamond Routers, Points, Profile & Milling Tools

Diamond & CBN Wheels​

Custom Diamond & CBN Tools​

Diamond Discs & Laps

Diamond Wire Blades​

Diamond Consumables

Consumables For Metallography

Diamond Tools For Construction

Diamond Band Saw Blades​

Diamond Dressers

Diamond Rotary Dressers

Ultra Thin Carbide Blades & Micro Tools

Precision Abrasives

Diamond Tool Accessories

Process Development

Precision Machining Services

Precision Cutting Saws

Grinding & Polishing Equipment

Industry

Research

Contractor

Hobby

Industry

Research

Contractor

Hobby

SMART CUT® Fine Grinding (Fixed Abrasive) Plates & Double Disc Grinding Wheels

Custom manufacturing

Double Disc Grinding or Lapping

RPM’S Recommendations

1. Lower RPM Range (500-1,500 RPM):

2. Mid-Range RPM (1,500-2,000 RPM):

3. Higher RPM Range (2,000-3,000 RPM):

Recommended Coolants

Recommended Steps

Trouble Shooting Guide

How This Works

Features

Benefits

Application

Advantages

Equipment Used On

Related Products

High-Performance Fully Synthetic Coolant & Lubricant for Diamond Slicing, Dicing, Drilling, and Grinding & Machining of Ceramics, Glass, Optics, Quartz, Silicon, and Other Hard & Brittle Materials

Recently Viewed Products

ARE YOU USING RIGHT TOOLS

FOR YOUR APPLICATION?

LET USHELP YOU

HAVING ISSUES WITH

YOUR CURRENT TOOLS?

Knowledge Center

What you should know

your next diamond tool?

Let Us HELP You!

Subscribe To Our Newsletter

Contact Us

DIAMOND TOOLS BY BOND

EQUIPMENT

KNOWLEDGE CENTER

OUR PRODUCTS

COMPANY

CUSTOMER SERVICE

Dicing Blades

Ultra Thin Precision Diamond Blades

Diamond Micro Drills & Tools

Diamond & CBN Wheels

Custom Diamond & CBN Tools

Diamond Wire Blades

Diamond Band Saw Blades

SMART CUT® Fine Grinding
(Fixed Abrasive) Plates & Double Disc Grinding Wheels

LET US
HELP YOU