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The SMART CUT® 1022 Precision Composite Plate Saw is built for precise cutting of composite materials for preparation of highly accurate composite test specimens.
The SMART CUT® 1022 features three standard models accommodating for the cutting of up to 2 foot by 2 foot (600mm by 600mm) or 4 foot by 4 foot (1250mm by 1250mm) composite sheets with maximum thickness of 2.16″ (~55 mm). Customized special order units can accommodate greater thickness and are custom designed to fit the application. All units include an easy to use computer based operator interface.
All units include an EZ-TSK (Touch Screen Keypad) for simple user operation.
Features
The main frame is designed for rigidity and high precision cutting. The stainless steel clad work-chamber is easy to clean. The cutting channel is designed to accommodate small pieces of material and specimens. The system is designed to cut the specified material size cleanly with the blade passing beyond the sheet. The system is designed to fully accommodate the size sheet and can cut up to the full width of the sheet. Larger sheets can be accommodated through a hinged flap. A standard 4” (100mm) port is built in the machine for optional dust or mist extraction operations. Custom tailored versions of the machine are possible.
High Accuracy Programmable Fence Mechanism
The electronic programmable fence has been designed for precision accuracy over the longest cut lengths. The system is designed to maintain parallelism better than 0.001”/L (0.020mm/L).
Control Module Design
The Labcut® 5000 has an integrated computer control system. The operator interacts with the system via conversational CNC operations. Unlimited part programs and parameter combinations can be stored and recalled for repeat operations. Functions of the system can also be manually controlled.
Safety & Environment
Our machines conform to strict CE European Safety standards meaning they have met EU consumer safety, health and environmental requirements. Safety features include:
INDUSTRIES USED IN:
Ferrous & Non-Ferrous Metals:
For accurate sectioning the composite sheet needs to be firmly clamped during cutting. For this purpose pneumatic clamps are fitted to the worktable the entire length of the cutting head traverse during the cut. Additionally the sheet is also pneumatically clamped to the programmable precision fence. The clamping surfaces are rubberized for improved clamping of long sheets and reducing the possibility of damage introduced in the clamping process.
The integrated coolant tracking system works in conjunction with the clamps.
With the SMART CUT® 1022 Precision Composite Plate Saws the cutting carriage moves accurately along precision linear guides to ensure alignment of the cutting wheel to the material fence for accurate parallel sections.
The cutting carriage is powered by a 3.6Hp (2.7kW) motor. It is fully programmable and can raised or lowered to take account of thickness and depth of cut.
Your choice of one (1) quart of SMART CUT™ Water Soluble Coolant or Mineral Oil is included with machine. SMART CUT™ Water Soluble Coolant Reduces material thermal stress, edge damage, and internal cracking, increases blade life, provides better cut quality, preserves material micro structure
Hence, assuring long-term integrity of material being sectioned. Since SMART CUT coolant is both a coolant and lubricant, both the wafering blade and material benefit. Mix ratio is 1:20 (1 part coolant, 20 parts water) on very hard and dense materials and 1:40 (1 part coolant, 40 parts water) on softer materials. Depending on mix ratio 1 quart will produce 5.7 to 9 gallons of coolant when mixed with water. As a coolant, SMART CUT KOOL reduces heat caused by friction. As a lubricant, SMART CUT KOOL lowers friction and surface tension, which increases swarf dispersion.
one (1) diamond wafering blade any specification is included FREE OF CHARGE with purchase of any machine (any specification). we have almost unlimited number of diamond & CBN wafering blade specifications in stock available for immediate delivery. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness’s. With several thousand unique blade specification in stock not listed on our standard stock program. This insures you will receive the best blade specification possible for your specific application.
One (1) dressing stick is included with the purchase of any machine free of charge. The dressing stick we supply is similar to the diamond size of the wafering blade you have chosen (or we recommended) for your application. Wafering Blades must be diamonds particles/crystals exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and/or heat cracks in the wafering blade and/or material being cut. Resulting in premature blade wear, blade tensioning problems, and will eventually destroy the blade. The more frequently the blade is dressed the freer and cooler it will cut with lot more consistency.
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25205 & 25201 Avenue Tibbits Valencia CA 91355 USA
Phone : (661) 257-2288
FAX : (661) 257 -3833
lel@ukam.com
UKAM Industrial Superhard Tools is a U.S. High Technology, Specialty Diamond Tool & Equipment manufacturer. We specialize in producing ultra thin & high precision cutting blades and precision cutting machines diamond drills, diamond micro tools, standard & custom advanced industrial diamond tools and consumables.
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