Diamond Smart Cut

UKAM Industrial Superhard Tools

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SMART CUT® 1022
CUTTING MACHINE

The SMART CUT® 1022 Precision Composite Plate Saw is built for precise cutting of composite materials for preparation of highly accurate composite test specimens.

The SMART CUT® 1022 features three standard models accommodating for the cutting of up to 2 foot by 2 foot (600mm by 600mm) or 4 foot by 4 foot (1250mm by 1250mm) composite sheets with maximum thickness of 2.16″ (~55 mm). Customized special order units can accommodate greater thickness and are custom designed to fit the application. All units include an easy to use computer based operator interface.

All units include an EZ-TSK (Touch Screen Keypad) for simple user operation.

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Pneumatic Sheet Clamps

For accurate sectioning the composite sheet needs to be firmly clamped during cutting. For this purpose pneumatic clamps are fitted to the worktable the entire length of the cutting head traverse during the cut. Additionally the sheet is also pneumatically clamped to the programmable precision fence. The clamping surfaces are rubberized for improved clamping of long sheets and reducing the possibility of damage introduced in the clamping process.

The integrated coolant tracking system works in conjunction with the clamps.

SMART CUT® 1022 CUTTING MACHINE

Cutting Carriage and Traverse

With the SMART CUT® 1022 Precision Composite Plate Saws the cutting carriage moves accurately along precision linear guides to ensure alignment of the cutting wheel to the material fence for accurate parallel sections.

The cutting carriage is powered by a 3.6Hp (2.7kW) motor. It is fully programmable and can raised or lowered to take account of thickness and depth of cut.

  • Programmable Z axis adjustment to accommodate different cutting blades and material thicknesses
  • Cutting carriage traverse on precision linear guides ensures accuracy
  • Cutting motor power 3.6Hp (2.7kW)
  • Programmable cutting wheel speed
  • Programmable traverse (feed) rate
  • Logical design integrated with coolant application location
  • Wheel speed variation 2000-5000 RPM

SMART CUT® COOLANTS

Your choice of one (1) quart of SMART CUT™ Water Soluble Coolant or Mineral Oil is included with machine. SMART CUT™ Water Soluble Coolant Reduces material thermal stress, edge damage, and internal cracking, increases blade life, provides better cut quality, preserves material micro structure

Hence, assuring long-term integrity of material being sectioned. Since SMART CUT coolant is both a coolant and lubricant, both the wafering blade and material benefit. Mix ratio is 1:20 (1 part coolant, 20 parts water) on very hard and dense materials and 1:40 (1 part coolant, 40 parts water) on softer materials. Depending on mix ratio 1 quart will produce 5.7 to 9 gallons of coolant when mixed with water. As a coolant, SMART CUT KOOL reduces heat caused by friction. As a lubricant, SMART CUT KOOL lowers friction and surface tension, which increases swarf dispersion

LARGEST SELECTING OF DIAMOND &
CBN WAFERING BLADES AVAIALBLE

one (1) diamond wafering blade any specification is included FREE OF CHARGE with purchase of any machine (any specification). we have almost unlimited number of diamond & CBN wafering blade specifications in stock available for immediate delivery. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness’s. With several thousand unique blade specification in stock not listed on our standard stock program. This insures you will receive the best blade specification possible for your specific application.

THE RIGHT DRESSING STICK FOR YOUR APPLICATION

One (1) dressing stick is included with the purchase of any machine free of charge. The dressing stick we supply is similar to the diamond size of the wafering blade you have chosen (or we recommended) for your application. Wafering Blades must be diamonds particles/crystals exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and/or heat cracks in the wafering blade and/or material being cut. Resulting in premature blade wear, blade tensioning problems, and will eventually destroy the blade. The more frequently the blade is dressed the freer and cooler it will cut with lot more consistency.

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