02
Jun
How to Selecting Right Diamond Tools for your application
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Selecting the appropriate Diamond & CBN Tool specific...
DESCRIPTION
SPECIFICATIONS
ADVANTAGES
INDUSTRIES USED IN
FAQ
ACCESSORIES
OPERATING MANUALS
DESCRIPTION
SPECIFICATIONS
- Cutting capacity up to 40 mm dia
- 7.5 HP, 3 Phase Motor
- Cut off wheel dia 14″ & 16″
- Part Clamping up to 103mm ( Hollow tube )
- Spindle speed variable speed : 100 to 3000 rpm
- Variable feed rates for and Cutting Length
- Machine size: 1600 x 1000 X 1200 mm
ADVANTAGES
INDUSTRIES USED IN
INDUSTRIES USED IN:
- Advanced Ceramics
- Composites
- Glass
- Geology
- Quartz
- Materials Research
- Medical Devices
- Metallography
- Photonics / Optics
- Semiconductor
Ferrous & Non-Ferrous Metals:
- Plain Carbon Steels
- Electronic Packages
- Stainless Steels Plastics
- Tool Steels Fasteners
- Aluminum Refractories
- Copper Base Alloys Integrated Circuits
- Magnesium Thermal Spray Coatings
- Titanium Metal Matrix Composites
- Biomedical Wafers
- Petrographic
- PCB.s Ceramics
FAQ
ACCESSORIES
OPERATING MANUALS
Key Features
Colour touch screen (PLC)
PLC with Advance Graphical Touch Screen Display with pre set programs & Data Storage upto 25 programs
Pneumatic Clamping System
Automatic carbide rod loading with servo system
Roller Stand both side ( left and right side)
Sliding door
Auto Feeder
Coolant tank
In built movable recirculation coolant tank with 1/2 HP coolant recirculation pump
door safety interlock system
Additional Safety Feature where the Door cannot be opened unless the Cutting process is stopped
Fume digester
This helps to recirculate the fume caused while cutting into coolant. Gives clear vision on cutting process and also avoid human health hazards
Emergency Stop
Emergency Stop
Optional
Brake Motor system
Additional Safety Feature to stop the Motor and the cutting wheel immediately once the Cutting is stopped
Door safety Interlock
Magnet filter for filtering Coolant Sludge and send clean Coolant Oil to the Recirculation tank
Automatic Bar Feeder
Reduces the machine tool operator’s time and effort handling raw material & Provides consistent, reliable operation that enables lights-out production
Loto Switch & Tag out
During Maintenance and Break Downs the Loto Switch can be switched off and locked with the tag key. This prevents from switching on the machine by mistake and avoids damage
Phase monitoring system
In the event of failure of one phase, this unit will stop the Machine and protects the motor from overheating and failure
Smart Cut® Coolants
Your choice of one (1) quart of SMART CUT™ Water Soluble Coolant or Mineral Oil is included with machine. SMART CUT™ Water Soluble Coolant Reduces material thermal stress, edge damage, and internal cracking, increases blade life, provides better cut quality, preserves material micro structure
Hence, assuring long-term integrity of material being sectioned. Since SMART CUT coolant is both a coolant and lubricant, both the wafering blade and material benefit. Mix ratio is 1:20 (1 part coolant, 20 parts water) on very hard and dense materials and 1:40 (1 part coolant, 40 parts water) on softer materials. Depending on mix ratio 1 quart will produce 5.7 to 9 gallons of coolant when mixed with water. As a coolant, SMART CUT KOOL reduces heat caused by friction. As a lubricant, SMART CUT KOOL lowers friction and surface tension, which increases swarf dispersion.
Largest Selecting Of Diamond & Cbn Wafering Blades Avaialble
one (1) diamond wafering blade any specification is included FREE OF CHARGE with purchase of any machine (any specification). we have almost unlimited number of diamond & CBN wafering blade specifications in stock available for immediate delivery. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness’s. With several thousand unique blade specification in stock not listed on our standard stock program. This insures you will receive the best blade specification possible for your specific application.
The Right Dressing Stick For Your Application
One (1) dressing stick is included with the purchase of any machine free of charge. The dressing stick we supply is similar to the diamond size of the wafering blade you have chosen (or we recommended) for your application. Wafering Blades must be diamonds particles/crystals exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and/or heat cracks in the wafering blade and/or material being cut. Resulting in premature blade wear, blade tensioning problems, and will eventually destroy the blade. The more frequently the blade is dressed the freer and cooler it will cut with lot more consistency.
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Phone : (661) 257-2288
FAX : (661) 257 -3833 - lel@ukam.com
UKAM Industrial Superhard Tools is a U.S. High Technology, Specialty Diamond Tool & Equipment manufacturer. We specialize in producing ultra thin & high precision cutting blades and precision cutting machines diamond drills, diamond micro tools, standard & custom advanced industrial diamond tools and consumables.
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