SMART CUT® SM
Polishing and Grinding Head
SMART CUT® SM Polishing and Grinding Head is a precision-engineered, laboratory-grade sample preparation accessory developed through years of market feedback and engineering refinement. Specifically designed to meet the performance expectations of metallurgical laboratories, materials research centers, universities, and industrial quality control departments, this polishing head delivers a powerful combination of flexibility, reliability, and cost-efficiency.
The adjustable spring pressure polishing head allows simultaneous processing of up to three specimens, with each one independently adjustable for optimal results. At the core of this system is a stepless variable-speed drive, allowing users to adjust rotation speeds continuously from 50 to 200 rpm, providing maximum control over the grinding or polishing process. Operators can tailor the speed to accommodate a wide range of materials—from soft metals to ultra-hard ceramics—ensuring optimal surface finish, minimal subsurface damage, and high-quality sample results.
The head also supports both forward and reverse rotation, giving users the ability to fine-tune surface contact conditions and improve slurry distribution and polishing uniformity.
The system’s adjustable sample force, ranging from 0 to 40 Newtons, allows users to calibrate pressure based on material hardness, size, and sample geometry. This force flexibility not only improves the uniformity of material removal, but also significantly reduces the potential for sample deformation or edge rounding during critical preparation stages.
With a sample capacity of 1 to 3 specimens, the SMART CUT® SM polishing head enables laboratories to efficiently process single samples for R&D applications or multiple samples in parallel for high-throughput production environments. This multi-sample functionality directly translates to greater productivity, time savings, and improved consistency between samples.
The polishing head is compatible with multiple SMART CUT® SM grinding and polishing machines and can also be adapted to fit third-party systems with minor modifications. It supports both single-phase 220V, 50Hz and three-phase 380V, 50Hz power configurations, and is also available in a 110V version to meet North American electrical standards. This versatility makes it suitable for global deployment in academic, research, and industrial settings.
In terms of usability, the SMART CUT® SM head supports unmanned operation, making it ideal for long-duration or repetitive polishing cycles. Once installed and configured, the unit operates with uniform pressure distribution and precise rotational motion, resulting in mirror-polished, scratch-free surfaces that meet even the most demanding inspection standards.
Built from durable, corrosion-resistant materials, this polishing head is engineered for longevity in environments where exposure to abrasive slurries and coolants is routine. Its low-maintenance design, ease of use, and outstanding performance-to-cost ratio make it a preferred solution for professionals involved in microstructure evaluation, failure analysis, advanced materials development, and precision sample preparation.
In addition to its high technical performance, the SMART CUT® SM polishing and grinding head is very affordably priced, making it an excellent investment for institutions and laboratories that require high-end sample preparation capability without incurring the high costs associated with more complex or proprietary systems.
Whether in an industrial lab, university research department, or production environment, the SMART CUT® SM polishing head offers a robust, user-friendly, and cost-effective solution for achieving consistent, high-quality polished samples.
SMART CUT® Polishing and Grinding Head – Technical Specifications
Specification | Details |
Power Supply | Single Phase 220V, 50Hz / Three Phase 380V, 50Hz / Optional 110V Available |
Rotation Speed | Stepless variable speed control: 50 – 200 RPM |
Rotation Direction | Forward and Reverse |
Sample Force Range | 0 – 40 Newtons (adjustable) |
Sample Capacity | 1 to 3 samples simultaneously |
Control Type | Manual speed adjustment knob / digital speed display (varies by model) |
Mounting Compatibility | Compatible with multiple SMART CUT® polishing/grinding machines |
Operation Mode | Supports unmanned or semi-automated operation |
Application | Polishing & grinding of metals, ceramics, composites, optics, etc. |
Build Quality | Heavy-duty, corrosion-resistant construction |
Use Environment | Laboratory and industrial environments (cleanroom-compatible versions available on request) |
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Features:
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Stepless Variable Speed Control: Allows users to fine-tune the head speed to achieve optimal polishing or grinding conditions for a wide range of materials including metals, ceramics, semiconductors, composites, and geological specimens.
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Multi-Sample Capability: Supports preparation of one, two, or three samples simultaneously, improving laboratory efficiency and reducing cycle time.
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Unmanned Operation Support: Enables automatic sample preparation, freeing up personnel and allowing focus on other tasks. Suitable for long polishing cycles or batch processing.
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Universal Compatibility: Designed to be fixed onto multiple models of polishing/grinding machines manufactured by UKAM Industrial. Also adaptable to third-party platforms with minimal modification.
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Consistent High-Quality Output: Ensures uniform pressure and motion across all samples, delivering repeatable, scratch-free, and mirror-finish surfaces suitable for metallographic analysis, material research, and failure analysis.
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Ideal for Research, Quality Control & Education: Perfect for use in factory laboratories, material research institutions, universities, and government research centers where accuracy, repeatability, and operational efficiency are critical.
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Durable & Low-Maintenance Design: Constructed using corrosion-resistant alloys and sealed components, ensuring extended service life under continuous use and exposure to polishing fluids.
Advantages:
- Improves Sample Throughput: Allows multiple samples to be prepared simultaneously, significantly reducing preparation time and increasing laboratory productivity.
- Enhances Surface Quality: Delivers consistently flat, scratch-free, and mirror-polished surfaces ideal for high-precision analysis and inspection.
- Reduces Operator Workload: Supports unmanned or semi-automated operation, freeing up technicians to focus on other critical tasks.
- Increases Process Repeatability: Provides uniform pressure and motion across all samples, ensuring consistent results from batch to batch.
- Minimizes Sample Damage: Adjustable force and controlled rotation protect delicate or brittle materials from over-grinding or deformation.
- Optimizes Resource Utilization: Allows users to fine-tune operational settings for different materials, reducing waste of consumables and extending tool life.
- Simplifies Integration: Compatible with a variety of polishing and grinding machines, making it easy to upgrade existing setups without major changes.
- Low Total Cost of Ownership: Durable, low-maintenance design and affordable price point make it a cost-effective solution for labs of all sizes.
- Versatile Across Applications: Suitable for metallography, materials research, semiconductor preparation, ceramics, optics, and other advanced applications.
- Reliable in Demanding Environments: Built to withstand aggressive polishing conditions and frequent use, making it ideal for both R&D and production settings.
- Unmatched Selection For Many Applications
- Superior Quality & Consistency
- Immediate Worldwide Delivery
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- 25205 & 25201 Avenue Tibbits Valencia CA 91355 USA
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Phone : (661) 257-2288
FAX : (661) 257 -3833 - lel@ukam.com
UKAM Industrial Superhard Tools is a U.S. High Technology, Specialty Diamond Tool & Equipment manufacturer. We specialize in producing ultra thin & high precision cutting blades and precision cutting machines diamond drills, diamond micro tools, standard & custom advanced industrial diamond tools and consumables.
- 25205 & 25201 Avenue Tibbits Valencia CA 91355 USA
-
Phone : (661) 257-2288
FAX : (661) 257 -3833 - lel@ukam.com
- 25205 & 25201 Avenue Tibbits Valencia CA 91355 USA
-
Phone : (661) 257-2288
FAX : (661) 257 -3833 - lel@ukam.com
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