Diamond Smart Cut

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SMART CUT® Abrasive Cut Off Blades

For Metallography & Sample Preparation

SMART CUT® Resin Bond Abrasive Cut Off Blades specifically designed for metallography and sample preparation are meticulously engineered with aluminum oxide or silicon carbide particles embedded in a phenolic binder. These blades are specifically formulated to achieve the optimal surface finish required for metallographic preparations. Available in diameters ranging from 250mm to 400mm, and inside diameters of 1.25” and 32mm. These abrasive cut-off wheels are tailored for precision in metallography and sample preparation. They provide sharp, clean cuts with minimal material deformation, making them perfect for a wide range of materials in both laboratory and industrial settings.

Advantages

Application

SMART CUT® Resin Bond

Abrasive Cut Off Blades – Sold in package of 10 pcs

Showing 1 – 17 of 17 results Showing all 17 results Showing the single result No results found
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Item Number
Diameter (mm/inch)
Thickness (mm/inch)
Arbor (mm/inch)
Hardness
Recommended for Cutting
Quantity
Get Quote
9040700
250 (9.84)
1.6 (0.063)
32 (1.26)
20R-30R
Low carbon, mild and extra mild steels, treated steels with medium cross sections, case hardened steels
Max:
Min: 1
Step: 1
9040701
300 (11.81)
2.5 (0.098)
32 (1.26)
20R-30R
Max:
Min: 1
Step: 1
9040702
350 (13.78)
2.5 (0.098)
32 (1.26)
20R-30R
Max:
Min: 1
Step: 1
9040703
400 (15.75)
2.5 (0.098)
32 (1.26)
20R-30R
Max:
Min: 1
Step: 1
9040704
250 (9.84)
1.6 (0.063)
32 (1.26)
40R
Treated steels, stainless steel, refractory steels, alloyed cast iron
Max:
Min: 1
Step: 1
9040705
300 (11.81)
2.5 (0.098)
32 (1.26)
40R
Max:
Min: 1
Step: 1
9040706
350 (13.78)
2.5 (0.098)
32 (1.26)
40R
Max:
Min: 1
Step: 1
9040707
400 (15.75)
2.5 (0.098)
32 (1.26)
40R
Max:
Min: 1
Step: 1
9040708
250 (9.84)
1.6 (0.063)
32 (1.26)
40R-50R
Nickel-based superalloys, carburized steels, treated steels with fragile coatings, hardened high carbon steels
Max:
Min: 1
Step: 1
9040709
300 (11.81)
2.5 (0.098)
32 (1.26)
40R-50R
Max:
Min: 1
Step: 1
9040710
350 (13.78)
2.5 (0.098)
32 (1.26)
40R-50R
Max:
Min: 1
Step: 1
9040711
400 (15.75)
2.5 (0.098)
32 (1.26)
40R-50R
Max:
Min: 1
Step: 1
9040712
200 (7.87)
1.5 (0.059)
32 (1.26)
20R-30R
Non-ferrous materials, aluminum & aluminum alloys, copper & copper alloys, white, gray and spheroidal cast irons
Max:
Min: 1
Step: 1
9040713
250 (9.84)
1.5 (0.059)
32 (1.26)
20R-30R
Max:
Min: 1
Step: 1
9040714
300 (11.81)
1.8 (0.071)
32 (1.26)
20R-30R
Max:
Min: 1
Step: 1
9040715
350 (13.78)
2.3 (0.091)
32 (1.26)
20R-30R
Max:
Min: 1
Step: 1
9040716
400 (15.75)
2.3 (0.091)
32 (1.26)
20R-30R
Max:
Min: 1
Step: 1
SMART CUT® Rubber Bond

Abrasive Cut Off Blades

SMART CUT® Rubber Bond Abrasive Cut-Off Blades are expertly designed for metallography and sample preparation, blending advanced rubber bonding technology with high-grade abrasive materials. These blades are exceptionally well-suited for processing a range of materials, from ferrous and non-ferrous metals to delicate and brittle materials that demand meticulous handling to preserve their structural integrity.

Featuring an innovative rubber bond, these SMART CUT® Rubber Bond Abrasive Cut-Off Blades significantly enhance flexibility and shock absorption, which substantially reduces both vibration and noise during operation. This contributes to smoother operations and extends the blade's lifespan by minimizing the risks of cracks or breaks under stress. The cutting performance of the rubber bond is distinguished by its ability to make clean, precise cuts with minimal heat generation, thereby maintaining the unaltered metallurgical properties of the sample for precise analysis.

Crafted from sheets of natural rubber using the traditional calendered method, SMART CUT® Rubber Bond Abrasive Cut-Off Blades blades possess a unique composition that renders them ideal for high-quality, cool, burn-free sectioning on metallographic samples. We offer sample wheels tailored to meet your specific sectioning applications for evaluation.

Custom specifications are available upon request, often requiring only small order quantities and featuring very fast lead times. We offer sample wheels tailored to meet your specific sectioning applications for evaluation.

Why pay more for brand names like Buehler, Struers, Leco, and others when you can get comparable quality and performance at a more competitive price?

Advantages

water lilies adaptations
SMART CUT® Rubber Bond

Abrasive Cut Off Blades – Sold in Package of 10 pcs

Showing 1 – 17 of 17 results Showing all 17 results Showing the single result No results found
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Item Number
Diameter (mm/inch)
Thickness (mm/inch)
Arbor (mm/inch)
Hardness
Recommended for Cutting
Quantity
Get Quote
9040717
250 (9.84)
1.6 (0.063)
32 (1.26)
20R-30R
Delicate ferrous metals, precision alloys, electronic and aerospace materials
Max:
Min: 1
Step: 1
9040718
300 (11.81)
2.5 (0.098)
32 (1.26)
20R-30R
Max:
Min: 1
Step: 1
9040719
350 (13.78)
2.5 (0.098)
32 (1.26)
20R-30R
Max:
Min: 1
Step: 1
9040720
400 (15.75)
2.5 (0.098)
32 (1.26)
20R-30R
Max:
Min: 1
Step: 1
9040721
250 (9.84)
1.6 (0.063)
32 (1.26)
40R
Hardened tool steels, titanium alloys, and advanced ceramic materials
Max:
Min: 1
Step: 1
9040722
300 (11.81)
2.5 (0.098)
32 (1.26)
40R
Max:
Min: 1
Step: 1
9040723
350 (13.78)
2.5 (0.098)
32 (1.26)
40R
Max:
Min: 1
Step: 1
9040724
400 (15.75)
2.5 (0.098)
32 (1.26)
40R
Max:
Min: 1
Step: 1
9040725
250 (9.84)
1.6 (0.063)
32 (1.26)
40R-50R
Composite materials, fiberglass, and high-strength alloys
Max:
Min: 1
Step: 1
9040726
300 (11.81)
2.5 (0.098)
32 (1.26)
40R-50R
Max:
Min: 1
Step: 1
9040727
350 (13.78)
2.5 (0.098)
32 (1.26)
40R-50R
Max:
Min: 1
Step: 1
9040728
400 (15.75)
2.5 (0.098)
32 (1.26)
40R-50R
Max:
Min: 1
Step: 1
9040729
200 (7.87)
1.5 (0.059)
32 (1.26)
20R-30R
Non-ferrous metals such as aluminum, bronze, and copper alloys
Max:
Min: 1
Step: 1
9040730
250 (9.84)
1.5 (0.059)
32 (1.26)
20R-30R
Max:
Min: 1
Step: 1
9040731
300 (11.81)
1.8 (0.071)
32 (1.26)
20R-30R
Max:
Min: 1
Step: 1
9040732
350 (13.78)
2.3 (0.091)
32 (1.26)
20R-30R
Max:
Min: 1
Step: 1
9040733
400 (15.75)
2.3 (0.091)
32 (1.26)
20R-30R
Max:
Min: 1
Step: 1
Table of Comparison for SMART CUT®

Abrasive Cut Off Blades

Attribute

Resin Bond (Aluminum Oxide)

Resin Bond (Silicon Carbide)

Rubber Bond (Aluminum Oxide)

Rubber Bond (Silicon Carbide)

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Abrasive Material

Aluminum Oxide

Silicon Carbide

Aluminum Oxide

Silicon Carbide

Bond Type

Resin (phenolic, epoxy)

Resin (phenolic, epoxy)

Rubber (natural or synthetic)

Rubber (natural or synthetic)

Cutting Speed

High

High

Moderate

Moderate

Flexibility

Low

Low

High

High

Heat Resistance

Moderate

Moderate

High

High

Water Resistance

Low

Low

High

High

Durability

High

High

Moderate

Moderate

Material Compatibility

Hard, brittle materials

Very hard materials

Softer, more sensitive materials

Softer, more sensitive materials

Cut Quality

Smooth, minimal deformation

Smooth, minimal deformation

Very smooth, minimal chipping

Very smooth, minimal chipping

Application

Dry cutting

Dry cutting

Wet or dry cutting

Wet or dry cutting

Cost

Low to Moderate

Low to Moderate

Moderate to high

Moderate to high

Maintenance

Low

Low

Moderate

Moderate

Noise Level

Higher

Higher

Lower

Lower

Thermal Stability

Good

Good

Excellent

Excellent

Impact Resistance

Low

Low

Moderate

Moderate

Cutting Precision

High

High

Moderate

Moderate

Suitability for Delicate Materials

Poor

Poor

Excellent

Excellent

Wear Rate

Moderate

Moderate

High

High

Vibration Damping

Low

Low

High

High

Environmental Suitability

Best in controlled environments

Best in controlled environments

Versatile in various settings

Versatile in various settings

Ease of Use

Easy for skilled operators

User-friendly for all levels

User-friendly for all levels

User-friendly for all levels

Recommended Application for SMART CUT®

Abrasive Cut Off Blades

Recommended abrasive cut-off wheel types with various metal hardness categories, using either resin or rubber bonds with aluminum oxide or silicon carbide:

Metal Type and Hardness

Recommended Wheel Type

Abrasive Material

Bond Type

Reason for Recommendation

Ferrous Metals <15 HRC (Soft Material)

Resin Bond Cut-Off Wheel

Aluminum Oxide

Resin

Aluminum oxide provides efficient cutting for soft ferrous metals; resin bond offers durability.

Ferrous Metals 30-50 HRC (Medium Soft Material)

Resin Bond Cut-Off Wheel

Aluminum Oxide

Resin

Balances cutting efficiency and durability for medium soft metals.

Ferrous Metals 50-58 HRC (Medium Hard Material)

Resin Bond Cut-Off Wheel

Silicon Carbide

Resin

Silicon carbide ensures sharp and durable cutting for medium hard metals.

Ferrous Metals 60-70 HRC (Hard Material)

Resin Bond Cut-Off Wheel

Silicon Carbide

Resin

Best for hard materials, maintaining sharpness and durability under extreme conditions.

Ferrous Metals >70 HRC (Very Hard Material)

Resin Bond Cut-Off Wheel

Silicon Carbide

Resin

Silicon carbide's extreme hardness and sharpness handle the toughest cutting jobs.

Non-Ferrous Metals (Cast Iron, Bronze, Copper, Aluminum)

Rubber Bond Cut-Off Wheel

Aluminum Oxide

Rubber

Aluminum oxide's versatility and the rubber bond's flexibility suit softer non-ferrous metals, reducing heat and chipping.

Non-Ferrous Metals (Titanium)

Rubber Bond Cut-Off Wheel

Silicon Carbide

Rubber

Silicon carbide's sharpness and rubber's thermal resistance are ideal for tough, lightweight metals like titanium.

Buehler,Struers & Leco

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We produce diamond consumables for some of the leading world OEM manufacturers. We offer Manufacturers Direct Prices

COMPARE TO: BUEHLER , STRUERS , LECO & MANY OTHERS

Large Inventory & Custom Manufacturing

We have the largest variety of diamond & cbn wafering blades available in stock. As well as large inventory of diamond & abrasive consumables. We also custom manufacture diamond and cbn tools, consumables and machines to better fit customer specific needs. Just about any tools & consumables can be designed and manufactured per client drawing or specificrtion

Umatched Technical Support

WE ARE A PARTNER IN YOUR SUCCESS
Developing close ties with our customers is the foundation of our business. At the core of our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency

Superior Quality & Consistency

Our proprietory diamond chemistory , precision , manufacturing metods , quality control methods allow us to control and regulate the dozens of variables to that affect consumable life , quality , and consistency.

EXPECT MORE FROM YOUR TOOLS

Comprehensive Source Of Information For Sample Preparation

The more you understand about what we can do for you the better our partnership will be. Here you will find most comprehensive source of information and optimizing and improving your cutting , drilling , grinding and polishing on the web. find everything you ever wanted to know about diamond tools.

Advanced Technology

AMERICAN MANUFACTURER
As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry .Depend on us to bring you technology of tomorrow today.

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"ONE OF THE MOST EXPERIENCED COMPANIES IN THE INDUSTRY"
Over the years we have worked with some of the leading Fortune 500 companies , thousands of universities , government and private research labs , and small organisations. We have made thousands of custom tools , built custom machines , work-holding fixtures , etc for hundreds of applications. Many of our staff members have been working in their respective fields for over 50 years and have gained a wealth of knowledge over the years

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