For the user who wants all the functionality and unique
control of cutting parameters offered by a higher end saw, while working
on a tight budget or with limited lab space, SMART CUT GP provides the
solution
SMART CUT 6001 GP saw can accommodate material/sample
cutting requirements of almost all shapes, sizes and applications. The
sample holding table carriage (with vice/sample holder) glides
back and forward along X and Y axis lead screws allowing
for accurate feed of material in to cutting zone. Material/samples are
fed into the cutting zone by several different methods, by use of table
attachments. A wide range of material sample holding fixtures/chucks are
Available for this machine are easily interchangeable. allowing the
SMART CUT 6001 GP saw to accommodate various sample
configurations.
Made
in U.S.A.
FOR
ADVANCED MATERIALS, OPTICS, COMPOSITES, METALS & MANY OTHER MATERIALS
Coolant
is stored below and applied to sample by rotating the blade. Saw table
has a large working area measuring 15"
x 9".
The durable housing is made from unbreakable cross-linked polyethylene
which cannot rust. Housing and all plastic parts are guaranteed for
life. This unit is equipped with a heavy duty direct drive permanent
magnet 1/4 Hp motor with sealed ball bearing.
Saw
table has a large working area measuring 15"
x 9". The durable housing is made from unbreakable
cross-linked polyethylene which cannot rust. Housing and all plastic
parts are guaranteed for life. This unit is equipped with a heavy duty
direct drive permanent magnet 1/4 Hp motor with sealed ball bearing.
RPM's range from 400 to 3,400. Allowing the user to adjust RPM's to
better fit sample/material being cut. Motor is designed to insure that selected speed remains
constant at any load. Sectioning is done in closed environment by
utilizing Plexiglas Cover. Gravity Weight Feed allows samples to be
sectioned unattended (without operator presence).
Precision
saw combined with longer sample sectioning capability. Can be used for
highest precision applications and for general low deformation, low kerf
loss sectioning. SMART CUT™ 6001GP has largest work
surface area than any other saw in its class. Designed to accommodate
oversize samples.
SMART
CUT 6001 GP SAW with Aluminum Table
A
special aluminum alloy lends high strength for the Sectioning/cutting of
many materials. Recommended for organizations who will be using machine
frequently
Best Performance
Precision
Sectioning Saw
Operator can change the feed rate
and
blade speed during operation
Can
be used for highest precision
applications and for general low
deformation, low kerf loss
sectioning
Most
comprehensive selection of sample
fixturing, flanges and blades.
Precision
material / sample positioning
Via hand wheel X & Y lead
screw
Allowing to control feed rate to
.001”
The
clear plastic, splash-proof safety
shield encloses the entire cutting
area to
protect the operator, prevent
coolant loss
and decrease noise.
Gravity
weight feed system allows user
to start and walk away - the saw
completes the cut without operator
assistance
User
controlled feed rate allows using X
and Y axis lead screws handles
allow
even the most delicate samples to
be cut
without deformation
Technical Information:
Cutting Action:
Linear
blade feeds into work piece.
Material is slowly feed into the rotating blade.
Motor:
1/4
HP
RPM.s
(Variable
Speed) 400-3,400 rpm
Blades can accommodate:
3” to 7” (75mm-175mm). OD
Blade Thickness:
.005.
to .075.
Material Cutting Depth
:
2" (50.8mm)
Arbor:
1/2"
Fluid Capacity:
1/4
Dimensions:
18"
x 18" x 12"
Shipping Weight:
30 lb
SMART CUT 6001 GP SAW with Plastic
Table
recommended
for sectioning printed circuit boards, electronic components, glass, ceramics
and synthetic materials. Good fit for organizations who occasionally use the
machine for sectioning variety of materials/samples
LARGER MATERIAL DIMENSIONS / SAMPLES CUTTING
One of the advantages of SMART CUT 6001 GP
sectioning saw is its
flexibility
with regard to sectioning samples larger than possible for most precision cut-off machines.
For greater depth of cut, a 7” (175mm) blade can be used
to section materials/samples up to 2” diameter. The large work-table and layout of the machine allows
for long cuts to be achieved - perfect for failure analysis, and QA applications such as longitudinal
sectioning of components. Sectioned Materials/samples may be an end in themselves, or
the starting point for lapping and polishing
MINIMAL SAMPLE DEFORMATION
The first step in many material preparation methods is
the initial sectioning of the sample. During this step, it is important
to avoid using methods or techniques that introduce excessive damage to
the material being sectioned.
The SMART CUT 6001 GP sectioning saw
minimizes
the amount of induced sectioning damage through
its design and operation. Using variable speed from 400 to 3,000 RPM allows the
operator to
select
the best speed to cut material with minimum deformation,
together with unmatched variety of diamond & CBN wafering blade specifications, The
SMART CUT 6001 GP provides surface finish that is free of
damage and distortion. This means reduced preparation time in completing subsequent preparation steps.
setting up SMART CUT 6001 GP Saw
Cutting Sapphire solid rod 2.0" OD
EASY TO USE
Providing equal Precision, Productivity and Versatility
as High Cost Fully Automatic Diamond Wafering Saws, at affordable price.
Perfect
for Production and R & D facilities on a Budget.
Compare to any other low or high speed brand name Sectioning / Wafering Saw.SMART CUT 6001 GP is
able to withstand more exploitation, requires less maintenance, and much easier
to use. No complex programs or controls to learn or restrict
your sectioning operation. Most samples/materials to be sectioned in just few seconds/minutes, with minimum
material structure deformation. It's straight forward
design allows the operator to concentrate on sectioning
samples, not operating the machine.
Gravity Weight Feed
-
Allows samples/material to be sectioned unattended (without operator presence).
Gravity weight feed propels material / sample firmly positioned in vice assembly into rotating blade. Weight
can be adjusted depending on material diameter, hardness, & density. Weight / Pressure can be
regulated depending on user objectives of preserving true material micro structure or faster sectioning speed.
Universal vice can
accommodate most material shapes, sizes, dimensions, and geometries
STRETCH
VICE
STRETCH
VICE
HORIZONTAL STEPPING VICE
Flat mounting attachment for
samples that can be surface mounted -- for example, wafers for dicing or
items with a flat base -- samples or workpieces are normally mounted down
to the substrate surface with Crystal Wax or similar.
HORIZONTAL STEPPING VICE
ROTATING
VICE
Rotating vice allows your material/sample to be
positioned at any angle 360 degrees
ROTATING
VICE
All vices/sample holding fixtures attach to carriage
mounting plate witch glides and X and Y axis precision lead screws. All
sample holding fixtures can be changes within less than 5 minutes.
Rip Fence Attachment
SMART CUT 6001 Adjustable table rip fence
provides repeatable, guided sectioning of all types of materials.
Plexiglas Cover
Unbreakable
Plexiglas Cover for SMART CUT 6001 is designed to keep cutting area
fully enclosed.
Diamond
Wheel Stiffeners
Designed
to increase size of SMART CUT 6001 flanges for sectioning with greater
accuracy. Made from high speed steel, precision ground & polished.
SMART
CUT 6001 sectioning saw with stainless steel table option
Allows
samples/material to be sectioned unattended (without operator presence).
Gravity weight feed propels material / sample firmly positioned in vice
assembly into rotating blade. Weight can be adjusted depending on
material diameter, hardness, & density.
INDUSTRIES USED
IN:
Advanced Ceramics
Composites
Glass
Quartz
Medical Devices
Metallography
Photonics / Optics
Semiconductor
Many Others
SMART CUT™
6001
FREE
Diamond Wafering
Blade 6" x .020"
Sintered (metal bond) with 7mm Diamond Height
Any
Mesh Size or Diamond Concentration. We will work with you to
determine your needs, and recommend the right parameters for your
specific material/application.
Advantages:
Minimal
Blade Load / Very Easy to Use & Operate
Largest
surface work area available in its class
Best
performance & price per cut
Universal
Application / Adjusts to fit almost any application
Can
withstand more exploitation that conventional precision sectioning
saws
Improve
Cutting / Sectioning Speed
Minimize
Material Structure Deformation
Improve
Surface Finish Quality / Minimize burrs on edges
Reduce
Material Loss
Perfect
for Organizations on a Budget
SMART CUT™Synthetic
Water Soluble Coolant
Stream
of SMART CUT™ coolant added to deionized (DI)
water reduces material thermal stress, edge
damage, &
internal
cracking, assuring long-term
integrity of material
being cut.
Since SMART CUT™ KOOL is
a coolant and
lubricant, both the diamond blade
and material benefit. Find
out more >>>
Perfect companion to
SMART CUT™ 6001 Precision Sectioning Saw
BUY
BOTH & SAVE
SMART
CUT™ Precision Diamond Sectioning have been successfully implemented
and proven in hundreds of advanced materials and applications. SMART
CUT™ Precision Manual and Semi-Automatic Saws provide Advanced
Material Laboratories and Manufacturing Facilities consistent performance
as fully automatic saws, at small fraction of the cost.
With ever
increasing budget cuts, many facilities find the use of Precision Sawing/Sectioning
Equipment and Consumables cost prohibitive.
Fully
automatic Precision Sawing machines usually cost
thousands of dollars. Yet, most advanced material facilities very rarely require
the functionality of high cost, automatic sectioning saws. SMART
CUT™ series of Precision Diamond Saws have been designed to provide
the material researcher or engineer the same capabilities they would expect from
high cost automatic sectioning saws, at fraction of the price. Start
Saving Money Today!
We
recognize that the Diamond Wafering / Sectioning Blade by itself is
perhaps the most important factor in your sectioning / precision diamond sawing
operation. The diamonds impregnated inside the bond matrix of the
wafering blade, are what actually participate in cutting action. No matter how
precision or well made your wafering saw. You will not be able to obtain the
material surface finish, and precision tolerances you need, if the blade you are
using is not right for your application. UKAM Industrial Superhard Tools
proprietary blade chemistry, precision manufacturing methods, modern quality
control methods, allow us to control and regulate the dozens of variables that
affect blade life, quality of cut, surface finish. Reducing and often
eliminating additional steps often required after sectioning. All blades are
manufactured and available from inventory to fit your specific material,
application, and surface finish requirements. We will work with you to
determine your needs, and develop the right bond formulation, concentration, and
grit sizes.
UKAM
Industrial Superhard Tools is one of the Leading Diamond Wafering Blade
Manufacturers, with one of the Largest
Inventory of Precision Diamond Wafering Blades in the U.S. With
over 4,000 diamond wafering blades in stock, available in
different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh
sizes, and bond hardness's.
You are sure to find
the Right Diamond Wafering Blade for your
application in stock
and ready for same day delivery. If you are not using these blades,
you are paying too much.
What
you will save on the cost of consumables and Diamond Wafering Blades will more
than pay for the saw in short period of time.
What
you should know before
you buy your next
diamond blade?
