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Getting the Most from your Diamond Tools (171kb)
Getting the Most from your Diamond Sawing Operation (125kb)
Select the Right Diamond Blade for your Application (151kb)
Getting the Most from your Diamond Sectioning Operation (747kb) 
Ultra Thin & High Precision Diamond Blades Main Catalog (2.0 MB)
SMART CUT™ technology (761kb)
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SECTIONING & WAFERING SAWS   

SMART CUT™ 6001 GP

PRECISION, VERSATILITY, & CONSISTENCY

NOW AT AN AFFORDABLE PRICE!  

Made in the U.S.A.

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For the user who wants all the functionality and unique control of cutting parameters offered by a higher end saw, while working on a tight budget or with limited lab space, SMART CUT GP provides the solution

SMART CUT 6001 GP saw can accommodate material/sample cutting requirements of almost all shapes, sizes and applications. The sample holding table carriage (with vice/sample holder) glides

back and forward along X and Y axis lead screws allowing for accurate feed of material in to cutting zone. Material/samples are fed into the cutting zone by several different methods, by use of table attachments. A wide range of material sample holding fixtures/chucks are Available for this machine are easily interchangeable. allowing the SMART CUT 6001 GP saw to accommodate various sample configurations.  Made in U.S.A. 

FOR ADVANCED MATERIALS, OPTICS, COMPOSITES, METALS & MANY OTHER MATERIALS

Coolant is stored below and applied to sample by rotating the blade. Saw table has a large working area measuring 15" x 9". The durable housing is made from unbreakable cross-linked polyethylene which cannot rust. Housing and all plastic parts are guaranteed for life. This unit is equipped with a heavy duty direct drive permanent magnet 1/4 Hp motor with sealed ball bearing. 

Saw table has a large working area measuring 15" x 9". The durable housing is made from unbreakable cross-linked polyethylene which cannot rust. Housing and all plastic parts are guaranteed for life. This unit is equipped with a heavy duty direct drive permanent magnet 1/4 Hp motor with sealed ball bearing. 

RPM's range from 400 to 3,400. Allowing the user to adjust RPM's to better fit sample/material being cut. Motor is designed to insure that selected speed remains constant at any load. Sectioning is done in closed environment by utilizing Plexiglas Cover. Gravity Weight Feed allows samples to be sectioned unattended (without operator presence).

Precision saw combined with longer sample sectioning capability. Can be used for highest precision applications and for general low deformation, low kerf loss sectioning. SMART CUT™ 6001 GP has largest work surface area than any other saw in its class. Designed to accommodate oversize samples.

SMART CUT 6001 GP SAW with Aluminum Table

A special aluminum alloy lends high strength for the Sectioning/cutting of many materials. Recommended for organizations who will be using machine frequently

Best Performance

Precision Sectioning Saw

  • Operator can change the feed rate and

  • blade speed during operation

  • Can be used for highest precision

  • applications and for general low

  • deformation, low kerf loss sectioning

  • Most comprehensive selection of sample

  • fixturing, flanges and blades.

  • Precision material / sample positioning

  • Via hand wheel X & Y lead screw

  • Allowing to control feed rate to .001”

  • The clear plastic, splash-proof safety

  • shield encloses the entire cutting area to

  • protect the operator, prevent coolant loss

  • and decrease noise.

  • Gravity weight feed system allows user

  • to start and walk away - the saw

  • completes the cut without operator

  • assistance

  • User controlled feed rate allows using X

  • and Y axis lead screws handles allow

  • even the most delicate samples to be cut

  • without deformation


  Technical Information:  

Cutting Action: Linear blade feeds into work piece.

Material is slowly feed into the rotating blade.

Motor: 1/4 HP

RPM.s (Variable Speed) 400-3,400 rpm

Blades can accommodate:

3” to 7” (75mm-175mm). OD

Blade Thickness: .005. to .075.

Material Cutting Depth: 2" (50.8mm)

Arbor: 1/2"

Fluid Capacity: 1/4

Dimensions: 18" x 18" x 12"

Shipping Weight: 30 lb

SMART CUT 6001 GP SAW with Plastic Table

 

recommended for sectioning printed circuit boards, electronic components, glass, ceramics and synthetic materials. Good fit for organizations who occasionally use the machine for sectioning variety of materials/samples

 

LARGER MATERIAL DIMENSIONS / SAMPLES CUTTING

One of the advantages of SMART CUT 6001 GP sectioning saw is its flexibility with regard to sectioning samples larger than possible for most precision cut-off machines. For greater depth of cut, a 7” (175mm) blade can be used to section materials/samples up to 2” diameter. The large work-table and layout of the machine allows for long cuts to be achieved - perfect for failure analysis, and QA applications such as longitudinal sectioning of components. Sectioned Materials/samples may be an end in themselves, or the starting point for lapping and polishing

 

MINIMAL SAMPLE DEFORMATION

The first step in many material preparation methods is the initial sectioning of the sample. During this step, it is important to avoid using methods or techniques that introduce excessive damage to the material being sectioned.

The SMART CUT 6001 GP sectioning saw minimizes the amount of induced sectioning damage through its design and operation. Using variable speed from 400 to 3,000 RPM allows the

operator to select the best speed to cut material with minimum deformation, together with unmatched variety of diamond & CBN wafering blade specifications, The SMART CUT 6001 GP provides surface finish that is free of damage and distortion. This means reduced preparation time in completing subsequent preparation steps.

setting up SMART CUT 6001 GP Saw

Cutting Sapphire solid rod 2.0" OD

EASY TO USE

Providing equal Precision, Productivity and Versatility as High Cost Fully Automatic Diamond Wafering Saws, at affordable price. Perfect for Production and R & D facilities on a Budget. Compare to any other low or high speed brand name Sectioning / Wafering Saw.SMART CUT 6001 GP is able to withstand more exploitation, requires less maintenance, and much easier to use. No complex programs or controls to learn or restrict your sectioning operation. Most samples/materials to be sectioned in just few seconds/minutes, with minimum material structure deformation. It's straight forward design allows the operator to concentrate on sectioning samples, not operating the machine.

Gravity Weight Feed - Allows samples/material to be sectioned unattended (without operator presence). Gravity weight feed propels material / sample firmly positioned in vice assembly into rotating blade. Weight can be adjusted depending on material diameter, hardness, & density. Weight / Pressure can be regulated depending on user objectives of preserving true material micro structure or faster sectioning speed.


Universal vice can accommodate most material shapes, sizes, dimensions, and geometries

 

STRETCH VICE

STRETCH VICE

HORIZONTAL STEPPING VICE

Flat mounting attachment for samples that can be surface mounted -- for example, wafers for dicing or items with a flat base -- samples or workpieces are normally mounted down to the substrate surface with Crystal Wax or similar.

HORIZONTAL STEPPING VICE

ROTATING VICE

Rotating vice allows your material/sample to be positioned at any angle 360 degrees

ROTATING VICE

All vices/sample holding fixtures attach to carriage mounting plate witch glides and X and Y axis precision lead screws. All sample holding fixtures can be changes within less than 5 minutes.

 

 

Rip Fence Attachment

SMART CUT 6001 Adjustable table rip fence provides repeatable, guided sectioning of all types of materials.

Plexiglas Cover

Unbreakable Plexiglas Cover for SMART CUT 6001 is designed to keep cutting area fully enclosed.

Diamond Wheel Stiffeners

Designed to increase size of SMART CUT 6001 flanges for sectioning with greater accuracy. Made from high speed steel, precision ground & polished.

 

 

SMART CUT 6001 sectioning saw with stainless steel table option

Allows samples/material to be sectioned unattended (without operator presence). Gravity weight feed propels material / sample firmly positioned in vice assembly into rotating blade. Weight can be adjusted depending on material diameter, hardness, & density.

INDUSTRIES USED IN:                        

  • Advanced Ceramics

  • Composites

  • Glass

  • Quartz

  • Medical Devices

  • Metallography

  • Photonics / Optics

  • Semiconductor

  • Many Others

 

 

 

SMART CUT 6001

FREE Diamond Wafering

 Blade 6" x .020" Sintered (metal bond) with 7mm Diamond Height

How to select the Right Diamond Wafering Blade for your application >>>

Any Mesh Size or Diamond Concentration. We will work with you to determine your needs, and recommend the right parameters for your specific material/application.

  Advantages:   
  • Minimal Blade Load / Very Easy to Use & Operate

  • Largest surface work area available in its class

  • Best performance & price per cut

  • Universal Application / Adjusts to fit almost any application

  • Can withstand more exploitation that conventional precision sectioning saws

  • Improve Cutting / Sectioning Speed

  • Minimize Material Structure Deformation

  • Improve Surface Finish Quality / Minimize burrs on edges

  • Reduce Material Loss

  • Perfect for Organizations on a Budget

SMART CUT™ Synthetic Water Soluble Coolant

Stream of SMART CUT™ coolant added to deionized (DI) water reduces material thermal stress, edge damage, & internal cracking, assuring long-term integrity of  material being cut. Since SMART CUT™ KOOL is a coolant and lubricant, both the diamond blade and material benefit. Find out more >>>


Variable Speed Precision Grinding / Polishing Machine

  SMART CUT LP (397kb)

Perfect companion to SMART CUT™ 6001 Precision Sectioning Saw

BUY BOTH & SAVE

SMART CUT™ Precision Diamond Sectioning have been successfully implemented and proven in hundreds of advanced materials and applications. SMART CUT™ Precision Manual and Semi-Automatic Saws provide Advanced Material Laboratories and Manufacturing Facilities consistent performance as fully automatic saws, at small fraction of the cost

With ever increasing budget cuts, many facilities find the use of Precision Sawing/Sectioning Equipment and Consumables cost prohibitive. 

Fully automatic Precision Sawing machines usually cost thousands of dollars. Yet, most advanced material facilities very rarely require the functionality of high cost, automatic sectioning saws. SMART CUT™ series of Precision Diamond Saws have been designed to provide the material researcher or engineer the same capabilities they would expect from high cost automatic sectioning saws, at fraction of the price. Start Saving Money Today!

We recognize that the Diamond Wafering / Sectioning Blade by itself is perhaps the most important factor in your sectioning / precision diamond sawing operation. The diamonds impregnated inside the bond matrix of the wafering blade, are what actually participate in cutting action. No matter how precision or well made your wafering saw. You will not be able to obtain the material surface finish, and precision tolerances you need, if the blade you are using is not right for your application. UKAM Industrial Superhard Tools proprietary blade chemistry, precision manufacturing methods, modern quality control methods, allow us to control and regulate the dozens of variables that affect blade life, quality of cut, surface finish. Reducing and often eliminating additional steps often required after sectioning. All blades are manufactured and available from inventory to fit your specific material, application, and surface finish requirements. We will work with you to determine your needs, and develop the right bond formulation, concentration, and grit sizes.

UKAM Industrial Superhard Tools is one of the Leading Diamond Wafering Blade Manufacturers, with one of the Largest Inventory of Precision Diamond Wafering Blades in the U.S. With over 4,000 diamond wafering blades in stock, available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.

You are sure to find the Right Diamond Wafering Blade for your  application in stock and ready for same day delivery. If you are not using these blades, you are paying too much.

What you will save on the cost of consumables and Diamond Wafering Blades will more than pay for the saw in short period of time.


What you should know before you buy your next diamond blade?

 

 

 


UKAM Industrial Superhard Tools   Division of LEL Diamond Tools International, Inc.

28231 Avenue Crocker, Unit 80  Valencia, CA 91355  Phone: (661) 257-2288  Fax: (661) 257-3833

e-mail: lel@ukam.com

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