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SMART
CUT™ 6011 - Automatic Sectioning Saw
FOR
ADVANCED MATERIALS, OPTICS, COMPOSITES, METALS & MANY OTHER MATERIALS
automatic
laboratory diamond saw is designed
for precision cutting all type of materials up to 3" diameter.
The saw is equipped with 8" diameter diamond blade and touch-push
panel to achieve automatic control. The system features an integral
coolant recirculation system which extends blade life and clears cutting
debris to improve cutting rate and surface quality. Material is fed into
the blade by several different methods by use of table attachments. A
wide range of sample fixtures can be held by the saw. This method allows
the workpiece to be mounted rapidly and conveniently without the need
for mounting waxes or cements. For
Industrial and research operations, SMART CUT 6011
offers an unparalleled combination of cut quality, accuracy,
versatility, and affordability. Perfect for any metallurgical, ceramic
and advanced materials laboratories or manufacturer.
combining heavy duty construction of a much larger cut off machine with the ability to make precision cuts
worthy of the fines abrasive or diamond cut off machines. powerful 1 HP motor enables the user to cut through even the hardest materials up to 2" inches in up to 8" inches in
diameter. The variable speed spindle optimizes motor speed to provide the most efficient cutting rate for superior
results. The feed rate is continuously adjustable and held constant through the cut.
coolant
feeder is installed left below the table. it may be moved at any angle
to change the coolant flowing direction. Connecting the coolant inlet to
a circulating pump and the coolant outlet to a tank which the pump laced
inside will build a circulating coolant system. Sample
will be clamped tightly by the vice and machine will cut sample orderly
following the program which is defined by the user including width,
length, quantity cutting speed, feed rate and etc.
This
machine uses pulse circuit to control the speed of a permanent magnet dc
motor which is permanent magnet excitation and closed self coolant. it
has the advanced short circuit protector and high stability voltage.
Ensure to work normally at low speed no self induced vibration or abrupt
speedup. The blade is installed on the main shaft and spins with it to
implement cutting
the
control part of the machine consists of 4.3" color tough screen and
PLC making easier operation and beautiful appearance. the cooling system
is built in the machine may skillfully minimize parts deformation.
Special vice fully guarantees the cutting performance providing steady
sample holding and precise measurement. this machine has a protective
cover which will prevent coolant splash and insure enclosed cutting
area. This cover also connects with the safety lock which when left
unclosed will stop machine from cutting as a safety measure. Front panel
of machine has large emergency stop button to power off the machine in
an emergency.
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SMART
CUT™ 6011
Technical Information:
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RPM'S:
300-3500
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Motor:
1 HP high torque DC motor
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Blade
Range: 6" to 8" (150mm to 200mm)
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1"
dia spindle and 2" flange
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Y
AXIS TRAVEL LENGTH: 100mm
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X
axis travel length: 80 mm
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Blade
Size: 200mm
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vice
open width: 60mm
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Programmable
Y and X axis advancement via LCD panel to achieve automatic cutting
with 0.01 mm precision
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Re-circulating
coolant system with adjustable nozzles
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Protective
splash cover with electronic safety interlock
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Quick
clamp is included to make sample mount easy and fast
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power:
600w
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input
voltage: AC220
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overall
dimension: 734mm x 540mm x 475mm
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weight:
72 kg
Control
Panel Operation
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Versatility
- The system may be readily converted to handle sample
cutting requirements of most shapes, sizes and applications.
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Cutting
Accuracy - The use of precision lead screws on all
sample feeds means cuts may be positioned accurately
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Long
Cuts & Dicing - The large work-table and layout
of the machine allows for long cuts to be achieved - perfect for
failure analysis, and QA applications such as longitudinal
sectioning of components. Sectioned workpieces may be an end in
themselves, or the starting point for lapping and polishing
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Control Panel
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Manual Mode - manually control cutting
parameters
Auto Mode - automatically control cutting
parameters
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Advantages:
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Minimal
Blade Load / Very Easy to Use & Operate
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Largest
surface work area available in its class
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Best
performance & price per cut
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Universal
Application / Adjusts to fit almost any application
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Can
withstand more exploitation that conventional precision sectioning
saws
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Improve
Cutting / Sectioning Speed
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Minimize
Material Structure Deformation
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Improve
Surface Finish Quality / Minimize burrs on edges
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Reduce
Material Loss
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Perfect
for Organizations on a Budget
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FREE
Diamond Wafering
How
to select the Right Diamond Wafering Blade for your application
>>>
Any
Mesh Size or Diamond Concentration. We will work with you to
determine your needs, and recommend the right parameters for your
specific material/application. |
Accepts
Most Blade Types - The system accepts a wide range of O.D.
diamond and abrasive blades for standard cutting, and is readily
adaptable to accept special 'dicing' blades for the smallest kerf.
Recirculating
Coolant Pump Option
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SMART
CUT™ Precision Diamond Sectioning have been successfully implemented
and proven in hundreds of advanced materials and applications. SMART
CUT™ Precision Manual and Semi-Automatic Saws provide Advanced
Material Laboratories and Manufacturing Facilities consistent performance
as fully automatic saws, at small fraction of the cost. |
With ever
increasing budget cuts, many facilities find the use of Precision Sawing/Sectioning
Equipment and Consumables cost prohibitive.
Fully
automatic Precision Sawing machines usually cost
thousands of dollars. Yet, most advanced material facilities very rarely require
the functionality of high cost, automatic sectioning saws. SMART
CUT™ series of Precision Diamond Saws have been designed to provide
the material researcher or engineer the same capabilities they would expect from
high cost automatic sectioning saws, at fraction of the price. Start
Saving Money Today!
We
recognize that the Diamond Wafering / Sectioning Blade by itself is
perhaps the most important factor in your sectioning / precision diamond sawing
operation. The diamonds impregnated inside the bond matrix of the
wafering blade, are what actually participate in cutting action. No matter how
precision or well made your wafering saw. You will not be able to obtain the
material surface finish, and precision tolerances you need, if the blade you are
using is not right for your application. UKAM Industrial Superhard Tools
proprietary blade chemistry, precision manufacturing methods, modern quality
control methods, allow us to control and regulate the dozens of variables that
affect blade life, quality of cut, surface finish. Reducing and often
eliminating additional steps often required after sectioning. All blades are
manufactured and available from inventory to fit your specific material,
application, and surface finish requirements. We will work with you to
determine your needs, and develop the right bond formulation, concentration, and
grit sizes.
UKAM
Industrial Superhard Tools is one of the Leading Diamond Wafering Blade
Manufacturers, with one of the Largest
Inventory of Precision Diamond Wafering Blades in the U.S. With
over 4,000 diamond wafering blades in stock, available in
different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh
sizes, and bond hardness's.
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You are sure to find
the Right Diamond Wafering Blade for your
application in stock
and ready for same day delivery. If you are not using these blades,
you are paying too much.
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What
you will save on the cost of consumables and Diamond Wafering Blades will more
than pay for the saw in short period of time.
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