SMART CUT™ SERIES (SCH)

1A8 HYBRID BOND (RESIN series)  - NEW GENERATION & TECHNOLOGY

DIAMOND/CBN DICING BLADES 

USED ON ANY DICING/SLICING SAW & LARGE VARIETY OF MATERIALS/APPLICATIONS.

Lasts 3 to 4 times longer than conventional resin bond blades Excellent form & corner holding characteristics Best tolerances in the industry Superior Cut Quality Unmatched Consistency Self Sharpening Open Bond Requires Minimal Dressing

BENEFITS: Increase Blade Life Reduce Chipping Reduce Blade Wear Increase Process Consistency Maintain Consistent Cutting Speed Reduce Blade Change & Mounting Cost Reduce Cost ADVANTAGES: maximum cutting performance no glazing faster cutting action improved surface finish quality better coolant retention No Material Deformation No Contamination Join our mailing list to receive valuable information, tips on optimizing your dicing process, FREE products, & special offers       Name:       Email:

SMART CUT™ Resin / HYBRID SCH series New Generation & Technology Dicing Blade is the highest performance dicing blade available today. Developed in response to customer demand for Reduced Wear Resin Bond Blade. After years of Research & Development and testing we have created HYBRID BOND dicing blade. SMART CUT™ Resin / HYBRID SCH series lasts longer than any resin bond diamond dicing blade and maintains better form & shape consistently through its life. Between METAL BOND and RESIN BOND. Works like a resin, lasts like a metal bond. Designed to replace the conventional resin bond diamond blades. Manufactured utilizing SMART CUT™ technology, each  diamond  works  like  a  small  horse. Diamonds  come  in  contact  with  the  material  in  the  right  place  and  at  the  right  time,  working  where  you  need  them  most. You  get  the  maximum  use  out  of  diamond  and  bond. Diamonds are oriented inside metal matrix, so that every diamond is better able to participate in cutting action. longer lasting - will outlast conventional Resin Bond Dicing Blades 3 to 1 or 4 to 1. SMART CUT™ Resin / HYBRID SCH are more sturdy than blades manufactured with conventional technologies. Unlike many other resin bond blades, they will not dull and maintain its firm shape and roundness all the way through the blades life.

more universal - SMART CUT™ Resin / HYBRID SCH Dicing Blades can accommodate higher loads and feed rates. And may be used on both low & high power saws. Exhibiting unmatched Stability, Flexibility, & Conductivity. 

no glazing – blade requires minimal dressing, the bond renews itself.

faster cutting action – More aggressive than your ordinary blades. They cut faster, still leaving behind a smooth finish as you would expect from a resin bond.

maximum coolant absorption – SMART CUT™ Resin / HYBRID SCH open bond design allows diamonds to absorb excessive heat and tension generated by repeated use, promoting consistency in cut cleanness and smoothness. You will notice the difference in the quality of the cut these blades leave behind.

• minimum blade dressing 

• consistent cutting 

• speed minimum chipping

2.) no material contamination & deformation - A resin bond must remain  very fragile in order to expose new diamonds. For this reason, strong and high quality diamonds cannot be used in a resin bond. High quality diamonds are harder than a resin bond matrix, and would soon disintegrate the bond that keeps them in place. For this reason, diamonds that are used in a resin bond are poor to medium quality. 

Compare to any other Resin Bond Dicing Blade. START SAVING TIME & MONEY TODAY! 

Contact us for Free Quote & application recommendation. We will work with you to determine your needs, and recommend the right parameters for your specific material/application.  If you are not using SMART CUT™ Resin / HYBRID SCH series, you are loosing money & missing out on incredible performance. 

SMART CUT™ SERIES (SCH) 1A8 RESIN BOND / HYBRID SPECIFICATIONS

   Size designation:  D x TE x H, where: D-Outside Blade Diameter, TE –Blade Thickness, H- Blade Inside Diameter.

Note: Our standard Tolerance on Outside Diameter for all blades is  +/-.002”, tolerance. Higher tolerances are available upon request

HOW TO ORDER	*Diamond or CBN concentration	Material / Application Abbreviations
N/N  D   (Outer diameter) TE¹ (Blade thickness) H (Inside diameter) T (Blade tolerance) 1 4.60” (116.84) .002” - .080” (.051 …  2.0)  3.50” (88.9)      1,2,3,4,5,6,7,8 2 4.50” (114.3)   .002” - .080” (.051 …  2.0)     3.50”    (88.9)      1,2,3,4,5,6,7,8 3 3.00” (76.2) .002”  - .080” (.051 …  2.0) 1.575” (40)    1,2,3,4,5,6,7,8 4 3.00” (76.2) .002” - .080” (.051 …  2.0)    1.250”   (31.75)    1,2,3,4,5,6,7,8 5 2.05”÷2.2835” (52÷58)   .002”  - .080” (.051 …  2.0)   1.575”   (40)      1,2,3,4,5,6,7,8	25, 35,50, 75,100, 125,150, 200	PLEASE SEE TABLE BELOW FOR MATERIAL ABBREVIATIONS

ABBREVIATIONS TE¹ Thickness of the blades is available in .0001” increments T1...T8 Tolerance of the blade thickness. Available tolerances     T1-±.0001”( ±2.5µm); T2- ±.0002”( ±5µm); T3- ±.0003”( ±7.5µm); T4- ±.0004”( ±10µm)   T5-±.0005”( ±12.5µm); T6- ±.0006”( ±15µm); T7- ±.0007”( ±17.5µm); T8- ±.0008”( ±20µm);

All sizes in parentheses are in millimeters (mm). An example (76.2) is indication of 76.2 mm. * LOW CONCENTRATION AVAILABLE ON REQUEST.

HYBRID BOND™ DIAMOND DICING BLADE 

SMART CUT™ SERIES (SCH)  Selection Guide

The guide below will help you select the right blade for your material/application, fast and easy. Just locate the material you are working with. On right hand side of material and abbreviation you will find recommended diamond particle size, bond hardness to use for your application. Along with the SMART CUT bond series recommendation.

*** Letter Abbreviations: D-FOR DIAMOND, B -FOR CBN.

**** If Material or Application is not listed in the chart above, please inquire. We can provide proper blade specification for just about any type of material/application. 

ABRASIVE PARTICLES CONCENTRATION FOR SMART CUT (SC) SERIES DICING BLADES

HIGH CONCENTRATION:   75=18.75% 100=25% 125=31.25% 150=37.5% 200=50% LOW CONCENTRATION 50=12.5% 35=8.75% 25=6.25%

 ¹ Letters designation D-For diamond, B-For CBN.

² These diamond sizes do not represent FEPA sizes, they are for reference only.

³ Minimum blade thickness for each diamond size is available on request.  

EXAMPLE OF HOW TO ORDER SMART CUT™ SERIES HYBRID (SCH)  

1A8 RESIN BOND / HYBRID DICING BLADES

ITEM NUMBER EXAMPLE CLARIFICATION 

SC1H - SMART CUT 1H (Hybrid), High Concentration.

1A8 S16 A60 - 1A8 - Shape of the blade; S8 - slot quantity on the blade 8 slots. Blades can be produced from 4 to 24 slots; A60 - angle size 60 degree of cutting edge, we can produce any other angle, please specify. For blades without slots and angle shape designation is: 1A8.

2.25”- Outer diameter (D) dicing blade 2.25 Inches; Tolerance for all outer diameters dicing blades: +/-.002”, Any Tolerance can be produced per your request, please specify.

TE- Thickness of the blade is .004”, blade thickness available in .0001” increments.

T1…T8- Where is designation: Tolerance of the blade thickness: T1- ±. 0001”(±2.5µm);

T2- ±. 0002”(±5µm); T3- ±. 0003”(±7.5µm); T4- ±. 0004”(±10µm); T5- ±. 0005”(±12.5µm);

T6- ±. 0006”(±15µm); T7- ±. 0007”(±17.5µm); T8- ±. 0008”(±20µm);

H - Inside diameter of the blade is 1.575”.

D46 - (Abrasive particle size for smart cut (SC) series dicing blades): Diamond size 325/400=D46=45/38µm.

HBM- HARD BOND MEDIUM.

CE- material to be cut: CARBIDE TGC.

UKAM Industrial Superhard Tools   Division of LEL Diamond Tools International, Inc.

28231 Avenue Crocker, Unit 80  Valencia, CA 91355  Phone: (661) 257-2288  Fax: (661) 257-3833

e-mail: lel@ukam.com