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Getting the Most from your Diamond Tools (171kb)
Getting the Most from your Diamond Sawing Operation (125kb)
Select the Right Diamond Blade for your Application (151kb)
Getting the Most from your Diamond Sectioning Operation (747kb) 
Ultra Thin & High Precision Diamond Blades Main Catalog (2.0 MB)
SMART CUT™ technology (761kb)
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SMART CUT  6012  DIAMOND WIRE SAW 

Precision Endless Wire Saw with 2" Digital Travel and Two Angle Adjustable Sample Stage

 

SMART CUT™ 6012 Miniature/Lab Precision wire saw is designed to provide a very smooth cutting for almost all kinds of materials, especially for very fragile crystals and substrates such as SrTiO3, YVO4, and GaAs etc. SMART CUT™ 6012 by using either a diamond impregnated or a plain wire blade with abrasive slurry. It is an ideal saw for your needs of cutting valuable delicate and fragile crystals. It is a very helpful for your R&D and laboratory applications. 

SMART CUT™ 6012 has sample holder to hold samples of any shape. The sample stage can rotate at 360 degree horizontally and at 30 degree vertically. wire blade tension is adjustable to provide most accurate cutting capability. Diamond Wire Saw offers the most gentle mechanical method for cutting virtually any material. It is most useful for cutting fragile crystals, substrates with delicate layers or any material that would be damaged when using a diamond cut off saw or any other cutting method.

A sample is mounted to a sample holder and attached to a work table on the base of the saw. An appropriate load is applied by adjusting the counterbalancing weight and the mechanical downstop is set. The sample is then positioned in any starting position relative to the wire blade and then a micrometer is used for precise sample positioning. With the wire rotating, the arm is gently lowered until the wire blade touches the sample.

SMART CUT™ 6012 Miniature/Lab Precision wire saw is the Most Affordable Diamond Wire Saw for available on the market today. Providing equal Precision, Productivity and Versatility as well know Brand Name Wire Saws, at significantly lower price. Perfect for Production and R & D facilities on a Budget. START SAVING MONEY TODAY!


Digital Micrometer Head 2" Travel 0.005 mm accuracy

Optional Items

 Part #

Optional Items (to be purchased separately)

Picture

 

110V Immersion water pump for coolant circulation (a voltage converter included for customers with 220-240V power supply)

                        

 

1 quart of SMART CUT water soluable coolant (advanced materials) formula or Mineral Oil (your choice) mix ration 1:20 (1 part coolant, 20 parts water) will make 5.7 gallons of coolant

 

 840 mm log, 0.2 mm dia. Plain Steel >Loop Wire

 

 Heavy Duty Coolant Circulating Tank with Pump 18 liters (strongly suggested)

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PRECISION SAW GUIDE:

Best Performance & Price 

                     Miniature/Lab Diamond Wire Saw

  • Stage traveling distance: Max. 50.8 mm or 2" ( New feature ) also, 360 degree rotating and 30 degree tilt stage included 

  • Counterbalanced arm allows for fine adjustments in cutting pressures.

  • Micrometer cross-feed mechanism provides precise sample positioning.

  • 2" Digital micrometer head is installed and  Traveling position accuracy: +/- 0.003 mm  ( 3 microns)

  • Size of sample stage: 80 x 51 mm           

  • Wire traveling speed: 0-5 mm/sec. 

  • Cutting thickness: Up to 50 mm 

  • Power Supply: A/C 110V or 220 V selectable 

  • Package dimension: 43" x 23" x 30"

  • Shipping Weight: 120 Lbs

  • Warranty: One year limited, not including cutting wire

   

Standard Package

 Part #

Standard items included on package

Quantity

Picture

 

Miniature/Lab Diamond Wire Saw Machine with power supply

1 set

 
 

300  Tile Sample Holder

1 pcs

 

Cross Vise for Holding Sample

1 pcs

 

900 Sample Mount

1pcs

 
 

840 mm long, 0.35 mm dia. Diamond Loop Wire

1 pcs

 

Driving Belt

1pcs

 
 

Wax Bulk

1pcs

 

Graphite Block

2 pcs

 

Screw Driver

1 set

 

Fuse

1 pcs

 

AC Power Cord

1 pcs

 

Operation Manual

1 pcs

 
 

Hoses

1 pcs

 

Spool of Diamond Wire

SMART CUT™ Precision Diamond Sectioning have been successfully implemented and proven in hundreds of advanced materials and applications. SMART CUT™ Precision Manual and Semi-Automatic Saws provide Advanced Material Laboratories and Manufacturing Facilities consistent performance as fully automatic saws, at small fraction of the cost.  With ever increasing budget cuts, many facilities find the use of Precision Sawing/Sectioning Equipment and Consumables cost prohibitive. Fully automatic Precision Sawing machines usually cost several thousand and even tens thousands of dollars. Yet, most Advanced Material Manufacturing and R & D facilities very rarely require the functionality of high cost, automatic sectioning saws. SMART CUT™ series of Precision Diamond Saws have been designed to provide the material researcher or engineer the same capabilities they would expect from high cost automatic sectioning saws, at literally small fraction of the price. Start Saving Money Today!

We recognize that the Diamond Wafering / Sectioning Blade by itself is perhaps the most important factor in your sectioning / precision diamond sawing operation. The diamonds impregnated inside the bond matrix of the wafering blade, are what actually participate in cutting action. No matter how precision or well made your wafering saw. You will not be able to obtain the material surface finish, and precision tolerances you need, if the blade you are using is not right for your application.

UKAM Industrial Superhard Tools proprietary blade chemistry, precision manufacturing methods, modern quality control methods, allow us to control and regulate the dozens of variables that affect blade life, quality of cut, surface finish. Reducing and often eliminating additional steps often required after sectioning. All blades are manufactured and available from inventory to fit your specific material, application, and surface finish requirements. We will work with you to determine your needs, and develop the right bond formulation, concentration, and grit sizes. SMART CUT™ Precision Diamond Wafering Blades are designed and specially selected to provide maximum possible blade life, for your desired cut quality and speed.

UKAM Industrial Superhard Tools is one of the Leading Diamond Wafering Blade Manufacturers, with one of the Largest Inventory of Precision Diamond Wafering Blades in the U.S. Over 4,000 diamond wafering blades in stock, available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.

You are sure to find the Right Diamond Wafering Blade for your application in stock and ready for same day delivery. If you are not using these blades, you are paying too much.

What you will save on the cost of consumables and Diamond Wafering Blades will more than pay for the saw in short period of time.


What you should know before you buy your next diamond blade?

 

 

 


UKAM Industrial Superhard Tools   Division of LEL Diamond Tools International, Inc.

28231 Avenue Crocker, Unit 80  Valencia, CA 91355  Phone: (661) 257-2288  Fax: (661) 257-3833

e-mail: lel@ukam.com

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