TROUBLE SHOOTING

We are here to help you get the most out of your diamond wheel investment. If you have a problem, have a question, need further guidance or assistance please contact us at Phone: (661) 257-2288. Our experienced engineers will provide valuable suggestions on how to improve you diamond machining operation. We encourage you to provide as much information as possible on your application and periodically update us on the diamond tool progress.

Problem

Possible Cause

Solution

Burning

 

  • Overheated Specimen
  • Increase amount of coolant
  • Decrease cutting speed or load

 

Excessive blade brakeage

  • Improper blade dressing
  • Insufficient clamping of the specimen
  • Too high an initial load
  • Distribute Coolant Evenly
  • Secure specimen with a rubber mounting pad
  • Reduce initial loading to set cutting kerf

Excessive blade wobble

  • Too high a cutting load
  • Reduce applied load and/or use larger diameter support flanges

 

Low cutting rates

  • Smeared material on the blade

  • Too low a cutting speed and/or load
  • Redress blade at <100 grams force
    and <200 rpm speed
  • Increase cutting speeds and loads
  • Rotate specimen to minimize cutting area

Excessive specimen damage or chipping

  • Improper blade for application
  • Excessive vibration
  • Use HYBRID BOND Diamond Blade
  • Secure specimen with rubber mounting pad

Burr formation on specimen at end of cut

  • Too high a load and/or speed at end of cut
  • Excessive vibration
  • Reduce speeds and loads to reduce cutting rate
  • Secure specimen with rubber mounting pads

    Talk to our engineer or representative


UKAM Industrial Superhard Tools Division of LEL Diamond Tools International, Inc.

                25345 Avenue Stanford, Unit 211  Valencia, CA 91355

                Phone: (661) 257-2288  Fax: (661) 257-3833


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