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Getting the Most from your Diamond Tools (171kb)
Getting the Most from your Diamond Sawing Operation (125kb)
Select the Right Diamond Blade for your Application (151kb)
Getting the Most from your Diamond Sectioning Operation (747kb) 
Ultra Thin & High Precision Diamond Blades Main Catalog (2.0 MB)
SMART CUT™ technology (761kb)
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SMART CUT  6005  Low Speed Sectioning Saw 

FOR ADVANCED MATERIALS, OPTICS, COMPOSITES, METALS & MANY OTHER MATERIALS

 

SMART CUT™ 6005 Low Speed Sectioning Saw with 6" (154mm) blade capacity

Small, automatic precision cut-off machine for sectioning all materialographic and ceramic specimens

SMART CUT™ 6005 Low Speed Saw is very easy to operate, with fixation of the specimen and the setting of specimen size, cutting speed, and cutting pressure taking only a few minutes. The workpiece is fastened in a holder mounted on a movable arm.

SMART CUT™ 6005 is a small, low-speed, precision cut-off machine for sectioning all types of materials. Maximum specimen size: 55 mm dia. The cutting speed is continuously variable and the motor is designed to ensure that the selected speed remains constant at any load. 

The required specimen size can be set with an accuracy of + 0.003 mm, by means of LCD digital micrometer, and the cutting pressure can be selected independent of the weight of the specimen. The exact cutting speed (RPM) is shown on LCD digital display. The machine also allows an option for sectioning/cutting with gang operation (several blades) cutting at the same time (up to 4 blades). Perfect for  brittle crystals, ceramics, and TEM samples.

The cutting process is liquid-cooled with the cooling liquid draining back continuously into the coolant tank. When the cutting operation is finished the cut-off wheel stops and the specimen falls into a basket in the coolant tank thus protecting the specimen from drying and making retrieval easy. The coolant tank is very easy to remove and both the retrieval of the finished specimens and 

the cleaning of the coolant tank are therefore simple and straightforward.

SMART CUT™ 6005 is Most Affordable Low Speed Sectioning Saw available on the market today. Providing equal Precision, Productivity and Versatility as well know Brand Name Low Speed Saws, at significantly lower price. Perfect for Production and R & D facilities on a Budget. Compare to any other Low Sectioning / Wafering Saw.  START SAVING MONEY TODAY!

INDUSTRIES USED IN:              

  • Advanced Ceramics

  • Composites

  • Glass

  • Geology

  • Quartz

  • Materials Research

  • Medical Devices

  • Metallography

  • Photonics / Optics

  • Semiconductor

  • Many Others

Accessories
Part #

 ACCESSORIES - Optional items (not included in the standard package)

 Qty.  Picture

  UKAMLS020

90 Degree Cross Vise 

 Optional

 

  UKAMLS021

Mini Vise (1 1/4" x 3/4" Jaw Width; 1" Max. Jaw Opening)   Optional

 

  UKAMLS022

Blade Spacer for Dicing Multiple Slices of Samples in parallel. 10 mm in Thickness; 60 mm in Diameter  Optional  

  Advantages:   

  • Minimal Blade Load / Very Simple to Use

  • Largest Material Diameter Cutting Options

  • Best performance & price per cut

  • Universal Application / Adjusts to fit any application

  • Improve Cutting/Sectioning Speed

  • Minimize Material Structure Deformation

  • Improve Surface Finish Quality / Minimize Burrs on Edges

  • Reduce Material Loss

  • Gang Sawing Capability

  • Perfect for Organizations on a Budget


SMART CUT™ Synthetic Water Soluble Coolant

Stream of SMART CUT™ coolant added to deionized (DI) water reduces material thermal stress, edge damage, & internal cracking, assuring long-term integrity of  material being cut. Since SMART CUT™ KOOL is a coolant and lubricant, both the diamond blade and material benefit. Find out more >>>


FREE Diamond Wafering Blade 

6" x .020" Sintered (Metal Bond) 

with 4mm Diamond Height. 

We will help you chose the right blade bond, diamond mesh size and concentration for your particular Material / Application 

 

How to select the Right Diamond Wafering Blade for your application >>>

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PRECISION SAW GUIDE:

Best Performance & Price 

                     Low Speed Sectioning Saw

  • Speed range: varies from 0 - 600 rpm DC with digital display        

  • Power: 110 and 220 AC switch-able for worldwide use.

  • High toque DC motor  (70W)  to allow multi-blade cutting operation

  • Position accuracy: 0.005mm

  • Max. travel distance: 25.4 mm by LCD digital micrometer ( 50 mm with adjusting sample holder)

  • Water-proof LCD digital micrometer with reading of  0.001 mm and accuracy of 0.003 mm

  • Blade Diameter: 3" to 6" (75mm to 154mm) OD

  • Automatic shut off: allow the saw to run unattended.

  • Warranty: two years limited, not including rusting and damage due to carelessness or customer neglect

  • Package dimension: 21" x 15" x 18"

  • Shipping weight:   40lbs

   

Standard Package

 

 Part #

Standard items included on package

 Qty.

Picture

  UKAMLS01

 Low Speed Diamond Saw

 1 set

 UKAMLS02

 Adjustable Balance Weight with Shaft at Back Side 

 1

 UKAMLS03

 Balance Weight at Front Side 

 1

UKAMLS25

Goniometric Specimen Holder 1

   UKAMLS05

 One Pair of Blade Flanges, 35 mm dia. (1.4") 

 1

  UKAMLS06

 One Pair of Blade Flanges, 46 mm dia. (1.8") 

 1

 UKAMLS07

 One Pair of Blade Flanges, 62 mm dia. (2.45") 

 1

 UKAMLS08

 Graphite Plate 

 2

UKAMLS09

 Aluminum Plate 

 2

  UKAMLS010

 Wax Rod for Mounting Sample 

 1 set

  UKAMLS011

 One Fuse, Two M4 Screws

 1 set

  UKAMLS013

 AC Power Cord

 1

  UKAMLS014

 Screw Driver

 1 set

  UKAMLS015

 O-ring of Driving Motor 

 1 set

  UKAMLS016

1 quart of SMART CUT water soluable coolant (advanced materials) formula or Mineral Oil (your choice) mix ration 1:20 (1 part coolant, 20 parts water) will make 5.7 gallons of coolant

 1

UKAMLS017

 Lubricant Tub

 1

UKAMLS018

 Collection Net

 1

 Select Right Wafering Blade for your application

 6" x .020" x 1/2" Diamond or CBN Wafering Blade. Sintered (metal bond)

any specification. How to select the Right Diamond Wafering Blade for your application >>>

 1

4BC1

4" x .0137" x 1/2" 1A8 diamond wafering blade. 

all diamond from OD to ID blade will work until there is nothing left from the blade entire OD is consumed (will typically last as much as 3 to 4) blades together

1
4SicB 4" x .015" (0.4mm) x 1/2" Silicon Carbide cut off blade 1
4al203 4" x .015" (0.4mm) x 1/2" Alumina Oxide cut off blade 1
 

 Dressing Stick (1/2" x 1/2" x 6") alumina oxide - white color

120, 220, or 320 grit (depending on your blade selection)

1

Variable Speed Precision Grinding / Polishing Machine

  SMART CUT LP (397kb)

Perfect companion to SMART CUT™ 4002 Precision Sectioning Saw

BUY BOTH & SAVE

SMART CUT™ Precision Diamond Sectioning have been successfully implemented and proven in hundreds of advanced materials and applications. SMART CUT™ Precision Manual and Semi-Automatic Saws provide Advanced Material Laboratories and Manufacturing Facilities consistent performance as fully automatic saws, at small fraction of the cost.  With ever increasing budget cuts, many facilities find the use of Precision Sawing/Sectioning Equipment and Consumables cost prohibitive. 

Fully automatic Precision Sawing machines usually cost several thousand and even tens thousands of dollars. Yet, most Advanced Material Manufacturing and R & D facilities very rarely require the functionality of high cost, automatic sectioning saws. SMART CUT™ series of Precision Diamond Saws have been designed to provide the material researcher or engineer the same capabilities they would expect from high cost automatic sectioning saws, at literally small fraction of the price. Start Saving Money Today!

We recognize that the Diamond Wafering / Sectioning Blade by itself is perhaps the most important factor in your sectioning / precision diamond sawing operation. The diamonds impregnated inside the bond matrix of the wafering blade, are what actually participate in cutting action. No matter how precision or well made your wafering saw. You will not be able to obtain the material surface finish, and precision tolerances you need, if the blade you are using is not right for your application.

UKAM Industrial Superhard Tools proprietary blade chemistry, precision manufacturing methods, modern quality control methods, allow us to control and regulate the dozens of variables that affect blade life, quality of cut, surface finish. Reducing and often eliminating additional steps often required after sectioning. All blades are manufactured and available from inventory to fit your specific material, application, and surface finish requirements. We will work with you to determine your needs, and develop the right bond formulation, concentration, and grit sizes. SMART CUT™ Precision Diamond Wafering Blades are designed and specially selected to provide maximum possible blade life, for your desired cut quality and speed.

UKAM Industrial Superhard Tools is one of the Leading Diamond Wafering Blade Manufacturers, with one of the Largest Inventory of Precision Diamond Wafering Blades in the U.S. Over 4,000 diamond wafering blades in stock, available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.

You are sure to find the Right Diamond Wafering Blade for your application in stock and ready for same day delivery. If you are not using these blades, you are paying too much.

What you will save on the cost of consumables and Diamond Wafering Blades will more than pay for the saw in short period of time.


What you should know before you buy your next diamond blade?

 

 

 


UKAM Industrial Superhard Tools   Division of LEL Diamond Tools International, Inc.

28231 Avenue Crocker, Unit 80  Valencia, CA 91355  Phone: (661) 257-2288  Fax: (661) 257-3833

e-mail: lel@ukam.com

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