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Getting the Most from your Diamond Tools (171kb)
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Select the Right Diamond Blade for your Application (151kb)
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SMART CUT technology (761kb)
HYBRID Diamond Bond
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SMART CUT SERIES (SCH)

1A8 HYBRID BOND (RESIN series)  - NEW GENERATION & TECHNOLOGY

DIAMOND/CBN DICING BLADES 

USED ON ANY DICING/SLICING SAW & LARGE VARIETY OF MATERIALS/APPLICATIONS.

  • Lasts 3 to 4 times longer than conventional resin bond blades

  • Excellent form & corner holding characteristics

  • Best tolerances in the industry

  • Superior Cut Quality

  • Unmatched Consistency

  • Self Sharpening Open Bond Requires Minimal Dressing

BENEFITS:

  • Increase Blade Life

  • Reduce Chipping

  • Reduce Blade Wear

  • Increase Process Consistency

  • Maintain Consistent Cutting Speed

  • Reduce Blade Change & Mounting Cost

  • Reduce Cost

ADVANTAGES:

  • maximum cutting performance

  • no glazing

  • faster cutting action

  • improved surface finish quality

  • better coolant retention

  • No Material Deformation

  • No Contamination

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SMART CUT Resin / HYBRID SCH series New Generation & Technology Dicing Blade is the highest performance dicing blade available today. Developed in response to customer demand for Reduced Wear Resin Bond Blade. After years of Research & Development and testing we have created HYBRID BOND dicing blade. SMART CUT Resin / HYBRID SCH series lasts longer than any resin bond diamond dicing blade and maintains better form & shape consistently through its life.

Between METAL BOND and RESIN BOND. Works like a resin, lasts like a metal bond. Designed to replace the conventional resin bond diamond blades.

Manufactured utilizing SMART CUT technology, each  diamond  works  like  a  small  horse. Diamonds  come  in  contact  with  the  material  in  the  right  place  and  at  the  right  time,  working  where  you  need  them  most. You  get  the  maximum  use  out  of  diamond  and  bond.

Diamonds are oriented inside metal matrix, so that every diamond is better able to participate in cutting action.

longer lasting - will outlast conventional Resin Bond Dicing Blades 3 to 1 or 4 to 1. SMART CUT Resin / HYBRID SCH are more sturdy than blades manufactured with conventional technologies. Unlike many other resin bond blades, they will not dull and maintain its firm shape and roundness all the way through the blades life.

more universal - SMART CUT Resin / HYBRID SCH Dicing Blades can accommodate higher loads and feed rates. And may be used on both low & high power saws. Exhibiting unmatched Stability, Flexibility, & Conductivity

no glazing blade requires minimal dressing, the bond renews itself.

faster cutting action More aggressive than your ordinary blades. They cut faster, still leaving behind a smooth finish as you would expect from a resin bond.

maximum coolant absorption SMART CUT Resin / HYBRID SCH open bond design allows diamonds to absorb excessive heat and tension generated by repeated use, promoting consistency in cut cleanness and smoothness. You will notice the difference in the quality of the cut these blades leave behind.

More Consistent Performance - SMART CUT Resin / HYBRID SCH are more durable than resin bond blades. Their heavy duty construction is designed to minimize and prevent blade wreckage. And unlike conventional resin bond dicing blades, SMART CUT Resin / HYBRID SCH dicing blades require significantly less dressing. This provides 2 very distinct advantages:

1.) blade will not loose its roundness or shape - A resin bond, is really tar in a solid form. And in many cases, must be constantly dressed. Constant dressing often results in blade loosing its roundness and becoming oval shaped. 

  • minimum blade dressing 

  • consistent cutting 

  • speed minimum chipping

2.) no material contamination & deformation - A resin bond must remain  very fragile in order to expose new diamonds. For this reason, strong and high quality diamonds cannot be used in a resin bond. High quality diamonds are harder than a resin bond matrix, and would soon disintegrate the bond that keeps them in place. For this reason, diamonds that are used in a resin bond are poor to medium quality. 

Different Product

Different Company

Different Technology

Most of them disintegrate or fall out of the bond, before they have a chance of being used. The problem with this approach is these diamonds fall into the material being dicing, causing unwanted contamination. 

The bond most widely used with diamond dicing blades is a resin bond. It is made of a tough polymer formed to hold the diamond particles to the rim of the dicing blade. Resin-bonded dicing blades remove material quickly. However, most resin bond dicing blades wear too fast. They also require frequent dressing (truing) to hold their form.

A stronger bond type is a sintered (metal bond). Metal Bond dicing blades offer longer life & better form retention than resin bond dicing blades, and can be operated at higher speeds. Yet any users find that sintered (metal bond) dicing blades cannot be utilized for their application due to their requirements for edge quality/surface finish.

Compare to any other Resin Bond Dicing Blade. START SAVING TIME & MONEY TODAY! 

Contact us for Free Quote & application recommendation. We will work with you to determine your needs, and recommend the right parameters for your specific material/application.  If you are not using SMART CUT Resin / HYBRID SCH series, you are loosing money & missing out on incredible performance. 

SMART CUT SERIES (SCH) 1A8 RESIN BOND / HYBRID SPECIFICATIONS

   Size designation:  D x TE x H, where: D-Outside Blade Diameter, TE Blade Thickness, H- Blade Inside Diameter.

Note: Our standard Tolerance on Outside Diameter for all blades is  +/-.002, tolerance. Higher tolerances are available upon request

HOW TO ORDER 

*Diamond or CBN concentration Material / Application Abbreviations
N/N  D

  (Outer diameter)

TE

(Blade thickness)

H

(Inside diameter)

T

(Blade tolerance)

1

4.60 (116.84)

.002 - .080

(.051   2.0)

 3.50

(88.9)

 

   1,2,3,4,5,6,7,8
2

4.50

(114.3)

 

.002 - .080

(.051   2.0)

    3.50

   (88.9)

 

   1,2,3,4,5,6,7,8
3

3.00

(76.2)

.002  - .080

(.051   2.0)

1.575

(40)
   1,2,3,4,5,6,7,8
4

3.00

(76.2)

.002 - .080

(.051   2.0)

   1.250

  (31.75)
   1,2,3,4,5,6,7,8
5 2.052.2835

(5258)

 

.002  - .080

(.051   2.0)

  1.575

  (40)

 

   1,2,3,4,5,6,7,8

25, 35,50,

75,100,

125,150,

200

PLEASE SEE TABLE BELOW FOR MATERIAL ABBREVIATIONS

ABBREVIATIONS

TE

Thickness of the blades is available in .0001 increments

T1...T8

Tolerance of the blade thickness. Available tolerances

 

  T1-.0001( 2.5m); T2- .0002( 5m); T3- .0003( 7.5m); T4- .0004( 10m)

 

T5-.0005( 12.5m); T6- .0006( 15m); T7- .0007( 17.5m); T8- .0008( 20m);

All sizes in parentheses are in millimeters (mm). An example (76.2) is indication of 76.2 mm.

* LOW CONCENTRATION AVAILABLE ON REQUEST.


HYBRID BOND DIAMOND DICING BLADE 

SMART CUT SERIES (SCH)  Selection Guide

The guide below will help you select the right blade for your material/application, fast and easy. Just locate the material you are working with. On right hand side of material and abbreviation you will find recommended diamond particle size, bond hardness to use for your application. Along with the SMART CUT bond series recommendation.

Material / Application Material Abbreviation SMART CUT Blade Series Diamond Particle Size Bond Hardness Diamond Concentration
FIBERGLASS FGS SC1H D126, D107, D91, D76, D54, D46      VVVHB, VVHB, VHBH, HBH, HBM  HIGH CONCENTRATION
CARBON CN SC4H D91, D76, D54, D46, 45m, 30m , 15m VVVSB, VVSB, VSB LOW CONCENTRATION
CERAMICS FRP, CS SC5H D54, D46, 45m, 30m, 15m SBL, MHBL, MHBM LOW CONCENTRATION
CARBIDE TGC CE SC3H D91, D76, D54. VVHB, VHBH, HBH, HBM   HIGH CONCENTRATION
QUARTZ QZ SC5H D54, D46, 45m, 30m, 15m SBL, MHBL, MHBM LOW CONCENTRATION
OPTICAL GLASS OG SC5H D54, D46, 45m, 30m, 15m SBL, MHBL, MHBM LOW CONCENTRATION
PHOTONICS GLASS PG SC5H D54, D46, 45m, 30m, 15m SBL, MHBL, MHBM LOW CONCENTRATION
MULTI-LAYER CERAMIC CAPACITORS BGA CSP MLCC SC6H 30m, 15m, 9m, 6m, 45m SBL, MHBL, MHBM LOW CONCENTRATION
THIN FILM DISK DRIVE HEADS, ALUMINUM TITANIUM CARBIDE PZT; TFDDH SC5H D54, D46, 45m, 30m, 15m SBL, MHBL, MHBM LOW CONCENTRATION
SAPPHIRE, AL2O3 +Fe +Ti SE SC5H D54, D46, 45m, 30m, 15m SBL, MHBL, MHBM LOW CONCENTRATION
RUBY AL2O3 + Cr RY SC4H D91, D76, D54, D46, 45m, 30m , 15m VVVSB, VVSB, VSB LOW CONCENTRATION
LITHIUM NIOBITE LiNbO3 LN SC6H 30m, 15m, 9m, 6m, 45m SBL, MHBL, MHBM LOW CONCENTRATION
LITHIUM TANTILATE LiTaO3 LT SC6H 30m, 15m, 9m, 6m, 45m SBL, MHBL, MHBM LOW CONCENTRATION
ALUMINA (HYBRID SUBSTRATES AND CERAMICS PACKAGES AL SC4H D91, D76, D54, D46, 45m, 30m , 15m VVVSB, VVSB, VSB LOW CONCENTRATION
QFN, COPPER + EPOXY MOLDING QFN SC1H    D126, D107, D91, D76, D54, D46   VVVHB, VVHB, VHBH, HBH, HBM  HIGH CONCENTRATION
ALUMINUM NITRIDE ALN SC4H D91, D76, D54, D46, 45m, 30m , 15m VVVSB, VVSB, VSB LOW CONCENTRATION
ZIRCONIA (ZrO2) ZA SC5H D54, D46, 45m, 30m, 15m SBL, MHBL, MHBM LOW CONCENTRATION
BORON CARBIDE (B4C) BC SC4H D91, D76, D54, D46, 45m, 30m , 15m VVVSB, VVSB, VSB LOW CONCENTRATION
TITANIUM DIBORIDE (TiB2) TD SC4H D91, D76, D54, D46, 45m, 30m , 15m VVVSB, VVSB, VSB LOW CONCENTRATION
GLASS + SiO2 GSi SC6H 30m, 15m, 9m, 6m, 45m SBL, MHBL, MHBM LOW CONCENTRATION
SILICON Si SC5H D54, D46, 45m, 30m, 15m SBL, MHBL, MHBM LOW CONCENTRATION
SILICON-CARBIDE SiC SC SC4H D91, D76, D54, D46, 45m, 30m , 15m VVVSB, VVSB, VSB LOW CONCENTRATION
ZINK-SELENIDE ZnSe ZS SC4H D91, D76, D54, D46, 45m, 30m , 15m VVVSB, VVSB, VSB LOW CONCENTRATION
BARIUM-TITINATE BTI SC4H D91, D76, D54, D46, 45m, 30m , 15m VVVSB, VVSB, VSB LOW CONCENTRATION
BISMUTH-SILICATE Bi12Si22 BS SC4H D91, D76, D54, D46, 45m, 30m , 15m VVVSB, VVSB, VSB LOW CONCENTRATION
BISMUTH-TELLURIDE BTE SC4H D91, D76, D54, D46, 45m, 30m , 15m VVVSB, VVSB, VSB LOW CONCENTRATION
GGGNaGd (W04)2  G2 SC4H D91, D76, D54, D46, 45m, 30m , 15m VVVSB, VVSB, VSB LOW CONCENTRATION
GARNET G SC4H D91, D76, D54, D46, 45m, 30m , 15m VVVSB, VVSB, VSB LOW CONCENTRATION
KOVAR NiFeCo K SC6H 30m, 15m, 9m, 6m, 45m SBL, MHBL, MHBM LOW CONCENTRATION
SILICON NITRIDE Si3N4 SN SC4H D91, D76, D54, D46, 45m, 30m , 15m VVVSB, VVSB, VSB LOW CONCENTRATION
STONE SE SC2H    D107, D91, D76. VVHB, VHBH, HBH, HBM HIGH CONCENTRATION
NON-FERROUS ABRASION RESISTANT MATERIALS NFARS SC2H    D107, D91, D76. VVHB, VHBH, HBH, HBM HIGH CONCENTRATION
HIGH SPEED TOOL STEELS HSTS SC7H   B126, B107, B91, B76, B54, B46 VVVHB, VVHB, VHBH, HBH, HBM  HIGH CONCENTRATION
DIE STEELS DS SC7H   B126, B107, B91, B76, B54, B46 VVVHB, VVHB, VHBH, HBH, HBM  HIGH CONCENTRATION
HARDENED CARBON STEEL HCS SC7H   B126, B107, B91, B76, B54, B46 VVVHB, VVHB, VHBH, HBH, HBM  HIGH CONCENTRATION
INCONEL IL SC7H   B126, B107, B91, B76, B54, B46 VVVHB, VVHB, VHBH, HBH, HBM  HIGH CONCENTRATION
MONEL ML SC7H   B126, B107, B91, B76, B54, B46 VVVHB, VVHB, VHBH, HBH, HBM  HIGH CONCENTRATION
RENE RE SC7H   B126, B107, B91, B76, B54, B46 VVVHB, VVHB, VHBH, HBH, HBM  HIGH CONCENTRATION
WASPALLOY WY SC7H   B126, B107, B91, B76, B54, B46 VVVHB, VVHB, VHBH, HBH, HBM  HIGH CONCENTRATION
HARD FERROUS SUPERALLOYS HFS SC7H   B126, B107, B91, B76, B54, B46 VVVHB, VVHB, VHBH, HBH, HBM  HIGH CONCENTRATION

*** Letter Abbreviations: D-FOR DIAMOND, B -FOR CBN.

**** If Material or Application is not listed in the chart above, please inquire. We can provide proper blade specification for just about any type of material/application. 

ABRASIVE PARTICLES CONCENTRATION FOR SMART CUT (SC) SERIES DICING BLADES  

HIGH CONCENTRATION:   75=18.75% 100=25% 125=31.25% 150=37.5% 200=50%
LOW CONCENTRATION 50=12.5% 35=8.75% 25=6.25%    

 

ABRASIVE (DIAMOND / CBN) PARTICLES SIZES AVAILABLE

Diamond/CBN

Mesh Size

USA

80

100

100

120

120

140

140

170

170

200

200

230

230

270

270

325

325

400

400

500

 

500

 

600

 

 

800

 

1000

 

1200

 

1800

  3000

  6000

 

 

8000

Diamond/CBN

Size

FEPA (D), (B)

 

181

 

 

151

 

126

 

107

 

91

 

76

 

64

 

54

 

46

 

40

 

35

 

30

 

25

 

20

 

15

 

9

 

6

 

4

 

3

Diamond/CBN

Size Range In m

 180

150

150

125

125

106

106

90

90

75

75

63

65

53

53

45

45

38

50

30

40

30

36

22

30

20

25

15

20

10

12

6

  8

4

6

2

4

2

 Minimum

Blade thickness

(Inches)

 

.016

 

.014

 

.012

 

.010

 

.009

 

.008

 

.007

 

.006

 

.005

 

.004

 

.004

 

.003

 

.003

 

.003

 

.002

 

.0015

 

.0015

 

.0015

 

.0015

 

 

 

 

 

 

 

 

 

  Letters designation D-For diamond, B-For CBN.

These diamond sizes do not represent FEPA sizes, they are for reference only.

Minimum blade thickness for each diamond size is available on request.  

BOND SYSTEM HARDNESS DESIGNATION

        SOFT BOND HARDNESS DESIGNATION

 

VVVSB   VERY VERY VERY SOFT BOND
VVSB   VERY VERY SOFT BOND 
VSB   VERY SOFT BOND
SBL   SOFT BOND LOW
SBH    SOFT BOND HIGH

MEDIUM BOND HARDNESS DESIGNATION

MHBL

  MEDIUM HARD BOND LOW

MHBM   MEDIUM HARD BOND MEDIUM
MHBH   MEDIUM HARD BOND HIGH

HARD BOND HARDNESS DESIGNATION  

HBL HARD BOND LOW
HBM HARD BOND MEDIUM  
HBH HARD BOND HIGH
VHBL

HARD BOND LOW

VHBM

VERY HARD BOND MEDIUM  

VHBH VERY HARD BOND HIGH
VVHBH VERY VERY HARD BOND HIGH
VVVHBH VERY VERY VERY HARD BOND HIGH  

EXAMPLE OF HOW TO ORDER SMART CUT SERIES HYBRID (SCH)  

1A8 RESIN BOND / HYBRID DICING BLADES

ITEM NUMBER EXAMPLE CLARIFICATION 

SC1H - SMART CUT 1H (Hybrid), High Concentration.

1A8 S16 A60 - 1A8 - Shape of the blade; S8 - slot quantity on the blade 8 slots. Blades can be produced from 4 to 24 slots; A60 - angle size 60 degree of cutting edge, we can produce any other angle, please specify. For blades without slots and angle shape designation is: 1A8.

2.25- Outer diameter (D) dicing blade 2.25 Inches; Tolerance for all outer diameters dicing blades: +/-.002, Any Tolerance can be produced per your request, please specify.

TE- Thickness of the blade is .004, blade thickness available in .0001 increments.

T1T8- Where is designation: Tolerance of the blade thickness: T1- . 0001(2.5m);

T2- . 0002(5m); T3- . 0003(7.5m); T4- . 0004(10m); T5- . 0005(12.5m);

T6- . 0006(15m); T7- . 0007(17.5m); T8- . 0008(20m);

H - Inside diameter of the blade is 1.575.

D46 - (Abrasive particle size for smart cut (SC) series dicing blades): Diamond size 325/400=D46=45/38m.

HBM- HARD BOND MEDIUM.

CE- material to be cut: CARBIDE TGC.

 

DICING BLADES

DICING SOLUTIONS

DICING BLADE GUIDE

Selecting Right Dicing Blade

Dicing Operation Recommendations

Optimizing Dicing Blade Performance

Trouble Shooting Dicing Problems

Getting the most from your Diamond Tools

Application Recommendations & Case Studies

What you should know before your buy your next dicing blade?


UKAM Industrial Superhard Tools   Division of LEL Diamond Tools International, Inc.

28231 Avenue Crocker, Unit 80  Valencia, CA 91355  Phone: (661) 257-2288  Fax: (661) 257-3833

e-mail: lel@ukam.com

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