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Getting the Most from your Diamond Tools (171kb)
Getting the Most from your Diamond Sawing Operation (125kb)
Select the Right Diamond Blade for your Application (151kb)
Getting the Most from your Diamond Sectioning Operation (747kb) 
Ultra Thin & High Precision Diamond Blades Main Catalog (2.0 MB)
SMART CUT™ technology (761kb)
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DIAMOND ROTARY CUT OFF SAW

This machine was developed to provide accurate cutting of large diameter glass, quartz, ceramic, and other tubing square with the longitudinal axis of the tube. This is especially useful on quartz tubing used for furnace tubes in semiconductor industry.

Accurate cutting is accomplished with a thin 6” (150mm) diameter diamond slicing blade mounted on a precision stainless steel spindle with coolant feed via the wheel flanges to the cutting area. Minimum cutting fluid flows into the inside of the tubing to minimize cleaning.

All important parts & components are in the wet area are aluminum or stainless steel. All parts subject to wear are modular and easily replaced if required. The precision spindle assembly is easily removable for inspection if necessary.

SPECIFICATIONS:

Material Tube Capacity: Diameter 14” (350mm) maximum – 3.5” (90mm) minimum

Length from end stop to cutting wheel adjustable up to 7 feet

Machine Sizes:

Overall length 10 feet

Front to back 34 inches

Height to rails 32 inches

Electrics:

Motor ½ HP 115 VAC

Foot switch ON/OFF Momentary Contact

Optional: Pump & Tank feeds coolant to the cutting blade and returns to the tank via the stainless steel trough and catch tray 

Operation:

1.)    Set end stop to desired length to be cut

2.)    Turn hand wheel to retract wheel head

3.)    Place glass tube on precision rubber rollers & rotate the top surface

4.)    Press foot pedal to start spindle wheel head rotation and slowly turn hand wheel to feed cutting wheel into the wall of the glass tube, slowly rotating the tubing towards the operator until complete cutting off is accomplished. Adjustable rollers on cut-off side support the cut off piece

*Details of machines to accommodate cutting of other lengths and diameter is available upon request


SMART CUT™ Precision Diamond Sectioning have been successfully implemented and proven in hundreds of advanced materials and applications. SMART CUT™ Precision Manual and Semi-Automatic Saws provide Advanced Material Laboratories and Manufacturing Facilities consistent performance as fully automatic saws, at small fraction of the cost.  With ever increasing budget cuts, many facilities find the use of Precision Sawing/Sectioning Equipment and Consumables cost prohibitive. 

Fully automatic Precision Sawing machines usually cost several thousand and even tens thousands of dollars. Yet, most Advanced Material Manufacturing and R & D facilities very rarely require the functionality of high cost, automatic sectioning saws. SMART CUT™ series of Precision Diamond Saws have been designed to provide the material researcher or engineer the same capabilities they would expect from high cost automatic sectioning saws, at literally small fraction of the price. Start Saving Money Today!

We recognize that the Diamond Wafering / Sectioning Blade by itself is perhaps the most important factor in your sectioning / precision diamond sawing operation. The diamonds impregnated inside the bond matrix of the wafering blade, are what actually participate in cutting action. No matter how precision or well made your wafering saw. You will not be able to obtain the material surface finish, and precision tolerances you need, if the blade you are using is not right for your application. UKAM Industrial Superhard Tools proprietary blade chemistry, precision manufacturing methods, modern quality control methods, allow us to control and regulate the dozens of variables that affect blade life, quality of cut, surface finish. Reducing and often eliminating additional steps often required after sectioning. All blades are manufactured and available from inventory to fit your specific material, application, and surface finish requirements. We will work with you to determine your needs, and develop the right bond formulation, concentration, and grit sizes. SMART CUT™ Precision Diamond Wafering Blades are designed and specially selected to provide maximum possible blade life, for your desired cut quality and speed.

UKAM Industrial Superhard Tools is one of the Leading Diamond Wafering Blade Manufacturers, with one of the Largest Inventory of Precision Diamond Wafering Blades in the U.S. Over 4,000 diamond wafering blades in stock, available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.

You are sure to find the Right Diamond Wafering Blade for your application in stock and ready for same day delivery. If you are not using these blades, you are paying too much.

What you will save on the cost of consumables and Diamond Wafering Blades will more than pay for the saw in short period of time.


What you should know before you buy your next diamond blade?

 

 

 


UKAM Industrial Superhard Tools  Division of LEL Diamond Tools International, Inc.

28231 Avenue Crocker, Unit 80  Valencia, CA 91355  Phone: (661) 257-2288  Fax: (661) 257-3833

e-mail: lel@ukam.com

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