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Applications include slitting magnetic tape for computer backup applications, metal foils, P.E.T., polyester, sheet rubber, fine gauge steel, film, abrasive and paper products.
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A tungsten carbide dicing / slitting blade is little similar to diamond cutting blade in terms of OD, TH, and ID. One of the major differences is that it has teeth instead of diamonds doing the cutting work.
Tungsten carbide dicing / slitting blades are typically used in slow speed cutting machine. The typically rotate at low RPM’s (mostly below 1,000 RPM). Typical application for tungsten carbide saw blades are green ceramics, PC Board substrates, fiberglass, laminates, MLP/QFN, and similar materials. Tungsten carbide saw blades cannot be used on most standard dicing saws designed for use with diamond dicing blades. Tungsten carbide saw blades fine teeth would be damaged at such high RPM’s almost instantaneously.
Best performance on using these type of blades on materials such as QFN packages for example will be achieved at 500 to 800 RPM’s at feed rate of 100mm/sec. At this speed and feed rate the tungsten carbide blade will provide superior cut quality, smaller burrs and minimum spearing. Another advantage of using these type of blades is the high feed rate that can be used. The tradeoff is typically shorter blade life. Typically about 200 meters on most applications.
We understand that your success depends on select the right dicing blade, and optimizing your dicing parameters to best fit your applications/needs. The more you understand about what we can do for you, the better our partnership will be. On our website you will find the Most Comprehensive Source of Information on Everything you wanted to know about diamond dicing blades & industrial diamond tools.
Largest Inventory of Precision & Ultra Thin Diamond Dicing Blades in the U.S. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.
"ONE OF THE MOST EXPERIENCED COMPANIES IN THE INDUSTRY"
Over the years we have enjoyed working with all types if clients, regardless of size. Proprietary dicing blade chemistry, precision manufacturing methods, modern quality control methods, allow us to control and regulate the dozens of variables that affect blade life, quality of cut, surface finish. Reducing and often eliminating additional steps often required after cutting.
We Are a Partner In Your Success
Developing close ties with our customers is the foundation of our business. At the core of
our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency.
American Manufacturer As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry.
Our unique bond formulations, tool designs, stringent requirements, and utilization of exceptionally high-quality diamonds and raw materials ensure top-notch products that adhere to strict ISO 9000 standards.
Our proprietary technology allow us to control and regulate the dozens of variable that affect toolife, quality, & consistency
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SMART CUT Fully Sintered (Metal Bond) diamond wafering blades are fully sintered from OD to ID of the blade. Meaning they have diamonds completely impregnated through the blade. Unlike standard diamond & cbn wafering blades with steel core and diamond section. Instead of having a steel core and small diamond bond edge (usually 1/8"/3.2mm). The diamond edge is all the way through the blade, from its Outside Diameter to Inside Diameter of the blade. You can use until the entire Outside Diameter of the blade is consumed.
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UKAM Industrial Superhard Tools is a U.S. High Technology, Specialty Diamond Tool & Equipment manufacturer. We specialize in producing ultra thin & high precision cutting blades and precision cutting machines diamond drills, diamond micro tools, standard & custom advanced industrial diamond tools and consumables.
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